feat(web): add Tools tab and row address type setting

Adds a Tools/Utilities tab to the web interface with one-click
maintenance buttons that previously required SSH:
- Git status panel (branch, dirty state, recent commits)
- Pull latest (rebase) and force reset to origin/main
- Reinstall base requirements (pip, with output)
- Reinstall per-plugin requirements (pass/fail per plugin)
- Clear __pycache__ directories
- Quick-access restart for display and web services

Also exposes the hzeller row_address_type option (0–4) in the
Display settings tab. The backend already read this value from
config; the UI, API field list, and validation were missing.

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>

.github/workflows/test.yml

@@ -0,0 +1,33 @@
+name: Tests
+
+on:
+  pull_request:
+  push:
+    branches: [main]
+
+jobs:
+  plugin-safety:
+    name: Plugin safety harness + unit tests
+    runs-on: ubuntu-latest
+    steps:
+      - uses: actions/checkout@11bd71901bbe5b1630ceea73d27597364c9af683 # v4.2.2
+        with:
+          persist-credentials: false
+
+      - uses: actions/setup-python@0b93645e9fea7318ecaed2b359559ac225c90a2b # v5.3.0
+        with:
+          python-version: "3.12"
+          cache: pip
+
+      - name: Install dependencies
+        run: |
+          python -m pip install --upgrade pip
+          pip install -r requirements.txt -r requirements-test.txt
+          pip install RGBMatrixEmulator
+
+      - name: Run harness + visual rendering tests
+        run: |
+          pytest --no-cov \
+            test/plugins/test_harness.py \
+            test/plugins/test_visual_rendering.py \
+            test/plugins/test_plugin_matrix.py

docs/plugin-safety-harness.md

@@ -0,0 +1,136 @@
+# Plugin Safety Harness
+
+Renders a plugin across **every declared screen (mode)** and **a spread of
+matrix sizes**, and fails if any combination crashes, draws past the panel edge,
+or — for plugins that ship golden images — drifts visually. The goal: change a
+plugin without breaking a size or screen you didn't think to test.
+
+## Sizes: a sample, not a fixed list
+
+There is **no fixed set of supported panel sizes** — an RGB matrix build can be
+any width/height and configuration (square, rectangle, 2×2, 4×4, 8×2, long
+strips, tall stacks). Plugins are expected to read dimensions dynamically
+(`self.display_manager.matrix.width/height`) and lay themselves out
+accordingly, so a hardcoded coordinate or unscaled font shows up as a failure
+here.
+
+The harness therefore renders against a **representative sample** that spans the
+axes of variation (`DEFAULT_TEST_SIZES` in `src/plugin_system/testing/sizes.py`),
+not an authoritative list:
+
+Each module is 64×32; entries are real panel-grid arrangements (cols × rows):
+
+| Size    | Grid | Why it's in the sample                     |
+|---------|------|--------------------------------------------|
+| 64×32   | 1×1  | single panel — tightest common rectangle   |
+| 128×32  | 2×1  | the baseline most plugins are tuned for    |
+| 64×64   | 1×2  | stacked — tall-narrow centering            |
+| 128×64  | 2×2  | block — icon scaling / vertical centering  |
+| 256×32  | 4×1  | long strip — wide horizontal layout        |
+| 128×96  | 2×3  | tall — vertical overflow                   |
+| 256×128 | 4×4  | large block — both dimensions big at once  |
+
+**Override the sizes entirely** to test your actual hardware (or any shape):
+
+```bash
+# CLI — one-off:
+python scripts/check_plugin.py --plugin clock-simple --sizes 8x16,64x64,256x32
+
+# pytest — force every plugin onto your panel(s):
+LEDMATRIX_TEST_SIZES="8x16,128x128" pytest test/plugins/test_plugin_matrix.py
+
+# Per-plugin — declare the shapes a plugin targets in its test/harness.json:
+#   { "sizes": [[8, 16], [64, 64]] }
+```
+
+Precedence: `LEDMATRIX_TEST_SIZES` env (global) → per-plugin `harness.json`
+`sizes` → the default sample. Bounds checking adapts to whatever sizes a run
+uses — the backing canvas is padded out to the **largest** panel in the run, so
+a coordinate meant for a big build is still caught when rendering a small one.
+
+## Quick start
+
+```bash
+# Functional + bounds check across all sizes/screens:
+python scripts/check_plugin.py --plugin clock-simple
+
+# Every discovered plugin:
+python scripts/check_plugin.py --all
+
+# Dump PNGs to eyeball each size/screen:
+python scripts/check_plugin.py --plugin ledmatrix-weather --out-dir /tmp/preview
+```
+
+Exit code is non-zero if any `(plugin, size, screen)` fails. Plugins are
+discovered in `plugin-repos/` and `plugins/` (override with `--plugin-dir`).
+
+## What it checks (Phase 1 — always on)
+
+1. **Loads** and builds its mode list.
+2. **Renders every screen** at every size without raising. `update()` may fail
+   (no network in CI) and is tolerated; a crash in `display()` is a failure —
+   `display()` must handle the no-data state.
+3. **Bounds**: nothing is drawn past the right/bottom edge. Implemented by
+   `BoundsCheckingDisplayManager`, which backs the declared panel with an
+   oversized canvas and flags any pixels that land in the margin. (Left/top
+   overflow at negative coordinates and BDF text are not flagged — golden images
+   cover those.)
+
+## Golden images (Phase 2 — opt-in per plugin)
+
+A plugin opts in by committing reference PNGs and (usually) a small harness spec:
+
+```
+plugins/<id>/test/harness.json          # how to render deterministically
+plugins/<id>/test/fixtures/mock.json     # optional cached data
+plugins/<id>/test/golden/<WxH>/<mode>.png
+```
+
+`test/harness.json` keys (all optional):
+
+```json
+{
+  "config":      { "timezone": "UTC" },
+  "mock_data":   "fixtures/mock.json",
+  "freeze_time": "2025-08-01 15:25:00",
+  "skip_update": false,
+  "sizes":       [[128, 32], [128, 64]]
+}
+```
+
+Generate / refresh goldens after an intentional visual change, then review the
+diff before committing:
+
+```bash
+python scripts/check_plugin.py --plugin clock-simple --update-golden \
+  --config '{"timezone":"UTC"}' --freeze-time "2025-08-01 15:25:00"
+```
+
+Comparison is exact by default (`compare_images` in `harness.py` accepts a
+tolerance for known anti-aliasing noise). Determinism requires a pinned Pillow
+and the bundled fonts — keep both stable when regenerating goldens.
+
+## Tests & CI
+
+- `test/plugins/test_harness.py` — unit tests for bounds detection, image
+  comparison, and mode enumeration (run anywhere).
+- `test/plugins/test_plugin_matrix.py` — parametrized over discovered plugins ×
+  sizes × screens; honors each plugin's `test/harness.json` and goldens. Skips
+  when no plugins are present (e.g. a fresh core checkout); set
+  `LEDMATRIX_REQUIRE_PLUGINS=1` in a pipeline where plugins must be present to
+  turn an empty discovery into a hard failure instead. Point it at the monorepo
+  with `LEDMATRIX_PLUGINS_DIR=/path/to/ledmatrix-plugins/plugins`.
+- `.github/workflows/test.yml` — runs the harness + visual tests on every PR.
+
+The plugin monorepo has its own `Plugin Safety` workflow that runs this harness
+against changed plugins on every PR.
+
+## Developer workflow
+
+1. Change the plugin on a branch.
+2. `python scripts/check_plugin.py --plugin <id> --out-dir /tmp/preview` and
+   eyeball the PNGs.
+3. Intentional visual change? `--update-golden`, review diffs, commit goldens.
+4. (Monorepo) bump `manifest.json` version and let the pre-commit hook sync
+   `plugins.json`.
+5. Push — CI re-runs the harness across all sizes and gates the PR.

first_time_install.sh

@@ -15,8 +15,8 @@ on_error() {
     echo "✗ An error occurred during: $CURRENT_STEP (line $line_no, exit $exit_code)" >&2
     if [ -n "${LOG_FILE:-}" ]; then
         echo "See the log for details: $LOG_FILE" >&2
-        echo "-- Last 50 lines from log --" >&2
-        tail -n 50 "$LOG_FILE" >&2 || true
+        echo "-- Last 100 lines from log --" >&2
+        tail -n 100 "$LOG_FILE" >&2 || true
     fi
     echo "\nCommon fixes:" >&2
     echo "- Ensure the Pi is online (try: ping -c1 8.8.8.8)." >&2
@@ -202,8 +202,33 @@ retry() {
     done
 }
 
-apt_update() { retry apt update; }
-apt_install() { retry apt install -y "$@"; }
+# Wait for another apt/dpkg process (commonly unattended-upgrades running
+# shortly after first boot) to release its lock before we try apt ourselves.
+# Without this, apt_update/apt_install can fail outright in the first couple
+# minutes after a fresh Pi OS boot with a generic "Command failed after 3
+# attempts" error.
+wait_for_apt_lock() {
+    command -v flock >/dev/null 2>&1 || return 0
+    local lock_file="/var/lib/dpkg/lock-frontend"
+    local max_wait=180
+    local waited=0
+    local printed=0
+    while ! flock -n "$lock_file" -c true 2>/dev/null; do
+        if [ "$printed" -eq 0 ]; then
+            echo "⚠ Waiting for another apt/dpkg process to finish (e.g. unattended-upgrades on first boot)..."
+            printed=1
+        fi
+        if [ "$waited" -ge "$max_wait" ]; then
+            echo "⚠ Still waiting after ${max_wait}s; proceeding anyway."
+            break
+        fi
+        sleep 5
+        waited=$((waited+5))
+    done
+}
+
+apt_update() { wait_for_apt_lock; retry apt update; }
+apt_install() { wait_for_apt_lock; retry apt install -y "$@"; }
 apt_remove() { apt-get remove -y "$@" || true; }
 
 check_network() {
@@ -222,6 +247,22 @@ check_network() {
     exit 1
 }
 
+check_disk_space() {
+    command -v df >/dev/null 2>&1 || return 0
+    local available_mb
+    available_mb=$(df -m "$PROJECT_ROOT_DIR" | awk 'NR==2{print $4}')
+    available_mb=${available_mb:-0}
+    if [ "$available_mb" -lt 500 ]; then
+        echo "✗ ERROR: Insufficient disk space: ${available_mb}MB available (need at least 500MB)"
+        echo "  Free up space first, e.g.: sudo apt clean && sudo apt autoremove"
+        exit 1
+    elif [ "$available_mb" -lt 1024 ]; then
+        echo "⚠ Limited disk space: ${available_mb}MB available (recommend at least 1GB for the rpi-rgb-led-matrix build in Step 6)"
+    else
+        echo "✓ Disk space sufficient: ${available_mb}MB available"
+    fi
+}
+
 echo ""
 echo "This script will perform the following steps:"
 echo "1. Install system dependencies"
@@ -271,8 +312,9 @@ CURRENT_STEP="Install system dependencies"
 echo "Step 1: Installing system dependencies..."
 echo "----------------------------------------"
 
-# Ensure network is available before APT operations
+# Pre-flight checks before APT operations
 check_network
+check_disk_space
 
 # Update package list
 apt_update
@@ -822,14 +864,14 @@ else
         # Try to initialize submodule if .gitmodules exists
         if [ -f "$PROJECT_ROOT_DIR/.gitmodules" ] && grep -q "rpi-rgb-led-matrix" "$PROJECT_ROOT_DIR/.gitmodules"; then
             echo "Initializing rpi-rgb-led-matrix submodule..."
-            if ! git submodule update --init --recursive rpi-rgb-led-matrix-master 2>&1; then
+            if ! retry git submodule update --init --recursive rpi-rgb-led-matrix-master; then
                 echo "⚠ Submodule init failed, cloning directly from GitHub..."
-                git clone https://github.com/hzeller/rpi-rgb-led-matrix.git rpi-rgb-led-matrix-master
+                retry git clone https://github.com/hzeller/rpi-rgb-led-matrix.git rpi-rgb-led-matrix-master
             fi
         else
             # Fallback: clone directly if submodule not configured
             echo "Submodule not configured, cloning directly from GitHub..."
-            git clone https://github.com/hzeller/rpi-rgb-led-matrix.git rpi-rgb-led-matrix-master
+            retry git clone https://github.com/hzeller/rpi-rgb-led-matrix.git rpi-rgb-led-matrix-master
         fi
     fi
     
@@ -841,23 +883,34 @@ else
             cd "$PROJECT_ROOT_DIR"
             rm -rf rpi-rgb-led-matrix-master
             if [ -f "$PROJECT_ROOT_DIR/.gitmodules" ] && grep -q "rpi-rgb-led-matrix" "$PROJECT_ROOT_DIR/.gitmodules"; then
-                git submodule update --init --recursive rpi-rgb-led-matrix-master
+                retry git submodule update --init --recursive rpi-rgb-led-matrix-master
             else
-                git clone https://github.com/hzeller/rpi-rgb-led-matrix.git rpi-rgb-led-matrix-master
+                retry git clone https://github.com/hzeller/rpi-rgb-led-matrix.git rpi-rgb-led-matrix-master
             fi
         fi
-        
+
         pushd "$PROJECT_ROOT_DIR/rpi-rgb-led-matrix-master" >/dev/null
         echo "Installing rpi-rgb-led-matrix Python package (scikit-build-core + cmake)..."
         echo "  Build deps required: python-dev-is-python3 cmake"
         echo "  This compiles C++ — may take 2-5 minutes on Pi 4/5..."
-        if ! python3 -m pip install --break-system-packages .; then
+        BUILD_OUTPUT=$(mktemp)
+        BUILD_SUCCESS=false
+        if python3 -m pip install --break-system-packages . > "$BUILD_OUTPUT" 2>&1; then
+            BUILD_SUCCESS=true
+        fi
+        cat "$BUILD_OUTPUT" >> "$LOG_FILE"
+        if [ "$BUILD_SUCCESS" != true ]; then
             echo "✗ Failed to install rpi-rgb-led-matrix Python package"
             echo "  Ensure build tools are installed:"
             echo "  sudo apt install -y python-dev-is-python3 cmake build-essential"
+            echo ""
+            echo "-- Last 50 lines of build output --"
+            tail -n 50 "$BUILD_OUTPUT"
+            rm -f "$BUILD_OUTPUT"
             popd >/dev/null
             exit 1
         fi
+        rm -f "$BUILD_OUTPUT"
         popd >/dev/null
     else
         echo "✗ rpi-rgb-led-matrix-master directory not found at $PROJECT_ROOT_DIR"
@@ -912,7 +965,9 @@ else
     # Try to install dependencies using the smart installer if available
     if [ -f "$PROJECT_ROOT_DIR/scripts/install_dependencies_apt.py" ]; then
         echo "Using smart dependency installer..."
-        python3 "$PROJECT_ROOT_DIR/scripts/install_dependencies_apt.py"
+        # -u: unbuffered stdout/stderr so output is captured in $LOG_FILE in
+        # real time and in order relative to this script's own echo statements
+        python3 -u "$PROJECT_ROOT_DIR/scripts/install_dependencies_apt.py"
     else
         echo "Using pip to install dependencies..."
         if [ -f "$PROJECT_ROOT_DIR/requirements_web_v2.txt" ]; then

requirements-test.txt

@@ -0,0 +1,9 @@
+# Test-only dependencies for the plugin safety harness and pytest suite.
+# Install alongside requirements.txt:  pip install -r requirements.txt -r requirements-test.txt
+#
+# pytest, pytest-cov, pytest-mock, and jsonschema are already pinned (with
+# major-version caps) in requirements.txt, so they are intentionally NOT
+# repeated here — re-pinning pytest to <9 collided with requirements.txt's
+# pytest>=9.0.3,<10 and made the two files impossible to install together.
+# Only declare what requirements.txt doesn't already provide.
+freezegun>=1.2,<2        # deterministic time for golden-image tests

scripts/check_plugin.py

@@ -0,0 +1,232 @@
+#!/usr/bin/env python3
+"""
+Plugin safety checker.
+
+Renders a plugin across every declared screen (mode) and every supported matrix
+size, and fails if any screen crashes, overflows the panel, or (for plugins with
+committed golden images) drifts visually.
+
+Usage:
+    # Functional + bounds check across all sizes/modes:
+    python scripts/check_plugin.py --plugin clock-simple
+
+    # Every discovered plugin:
+    python scripts/check_plugin.py --all
+
+    # Dump PNGs for each size/mode so you can eyeball them:
+    python scripts/check_plugin.py --plugin ledmatrix-weather --out-dir /tmp/preview
+
+    # Refresh committed golden images after an intentional visual change:
+    python scripts/check_plugin.py --plugin clock-simple --update-golden \
+        --mock-data plugins/clock-simple/test/fixtures/mock.json
+
+Exit code is non-zero if any (plugin, size, mode) fails.
+"""
+
+import argparse
+import json
+import os
+import sys
+from pathlib import Path
+from typing import Dict, List, Optional
+
+PROJECT_ROOT = Path(__file__).resolve().parent.parent
+sys.path.insert(0, str(PROJECT_ROOT))
+
+os.environ['EMULATOR'] = 'true'
+
+from src.logging_config import get_logger  # noqa: E402
+from src.plugin_system.testing.loading import (  # noqa: E402
+    find_plugin_dir, load_config_defaults, load_harness_spec,
+)
+from src.plugin_system.testing.harness import (  # noqa: E402
+    RenderResult, render_plugin_matrix, compare_to_goldens, write_goldens,
+)
+from src.plugin_system.testing.sizes import (  # noqa: E402
+    parse_size_token, resolve_test_sizes, safe_mode_filename, size_label,
+)
+
+logger = get_logger("[Check Plugin]")
+
+DEFAULT_SEARCH_DIRS = [
+    str(PROJECT_ROOT / 'plugins'),
+    str(PROJECT_ROOT / 'plugin-repos'),
+]
+
+
+def discover_plugins(search_dirs: List[str]) -> List[str]:
+    """All plugin ids found across the search dirs (dirs containing manifest.json)."""
+    found = []
+    for d in search_dirs:
+        base = Path(d)
+        if not base.exists():
+            continue
+        for child in sorted(base.iterdir()):
+            if (child / 'manifest.json').exists() and child.name not in found:
+                found.append(child.name)
+    return found
+
+
+def parse_sizes(spec: Optional[str]):
+    if not spec:
+        return None
+    sizes = []
+    for token in spec.split(','):
+        if not token.strip():
+            continue
+        try:
+            sizes.append(parse_size_token(token))
+        except ValueError as exc:
+            raise SystemExit(str(exc)) from exc
+    return sizes
+
+
+def check_one(plugin_id: str, search_dirs: List[str], sizes, mock_data: Dict,
+              config: Dict, run_update: bool, out_dir: Optional[Path],
+              update_golden: bool, golden_dir_override: Optional[Path],
+              freeze_time: Optional[str]) -> List[RenderResult]:
+    plugin_dir = find_plugin_dir(plugin_id, search_dirs)
+    if not plugin_dir:
+        logger.error("Plugin '%s' not found in: %s", plugin_id, search_dirs)
+        return [RenderResult(plugin_id, 0, 0, "<not-found>", error="plugin directory not found")]
+
+    # Per-plugin test/harness.json holds the deterministic settings the committed
+    # goldens were generated with (config, mock data, frozen time, sizes). Load
+    # them so the CLI/CI render reproduces the golden the same way the pytest
+    # matrix path does; explicit CLI flags still override the file.
+    spec = load_harness_spec(plugin_dir)
+
+    # config_schema defaults (real-install behavior), then harness.json config,
+    # then CLI --config — most specific wins.
+    full_config = {"enabled": True}
+    full_config.update(load_config_defaults(plugin_dir))
+    full_config.update(spec.get("config", {}))
+    full_config.update(config)
+
+    # Precedence: CLI flag > LEDMATRIX_TEST_SIZES env > harness.json > default.
+    effective_sizes = sizes if sizes else resolve_test_sizes(spec.get("sizes"))
+    # CLI value wins when provided, else fall back to the harness.json setting.
+    effective_mock_data = mock_data or spec.get("mock_data_contents", {})
+    effective_freeze = freeze_time or spec.get("freeze_time")
+    effective_run_update = run_update and not spec.get("skip_update", False)
+
+    results = render_plugin_matrix(
+        plugin_id=plugin_id, plugin_dir=plugin_dir, config=full_config,
+        mock_data=effective_mock_data, sizes=effective_sizes,
+        run_update=effective_run_update, freeze_time=effective_freeze,
+    )
+
+    golden_dir = golden_dir_override or (plugin_dir / 'test' / 'golden')
+    if update_golden:
+        written = write_goldens(results, golden_dir)
+        logger.info("Wrote %d golden image(s) for %s to %s", written, plugin_id, golden_dir)
+    else:
+        compare_to_goldens(results, golden_dir)
+
+    if out_dir:
+        for r in results:
+            if r.image is None:
+                continue
+            dest = out_dir / plugin_id / size_label(r.width, r.height)
+            dest.mkdir(parents=True, exist_ok=True)
+            r.image.save(dest / f"{safe_mode_filename(r.mode)}.png", format="PNG")
+
+    return results
+
+
+def print_report(all_results: Dict[str, List[RenderResult]]) -> bool:
+    """Print a per-plugin grid. Returns True if everything passed."""
+    everything_ok = True
+    for plugin_id, results in all_results.items():
+        print(f"\n=== {plugin_id} ===")
+        for r in results:
+            if r.ok:
+                status = "PASS"
+                detail = ""
+                if r.golden_checked:
+                    detail = " (golden ✓)"
+                if r.update_error is not None:
+                    detail += f" (update warn: {r.update_error})"
+            else:
+                everything_ok = False
+                if r.error is not None:
+                    status, detail = "FAIL", f" error={r.error}"
+                elif r.overflow is not None:
+                    status, detail = "FAIL", f" overflow bbox={r.overflow}"
+                elif r.golden_ok is False:
+                    status = "FAIL"
+                    detail = f" golden drift: {r.golden_diff_pixels}px (max Δ={r.golden_max_delta})"
+                else:
+                    status, detail = "FAIL", ""
+            print(f"  [{status}] {r.size_label:>7}  {r.mode}{detail}")
+    print()
+    return everything_ok
+
+
+def main() -> int:
+    parser = argparse.ArgumentParser(description="Check a plugin renders safely across sizes & screens")
+    group = parser.add_mutually_exclusive_group(required=True)
+    group.add_argument('--plugin', '-p', help='Plugin id to check')
+    group.add_argument('--all', action='store_true', help='Check every discovered plugin')
+    parser.add_argument('--plugin-dir', '-d', default=None, help='Directory to search for plugins')
+    parser.add_argument('--sizes', default=None, help='Comma-separated WxH list (default: all supported)')
+    parser.add_argument('--config', '-c', default='{}', help='Plugin config overrides as JSON')
+    parser.add_argument('--mock-data', '-m', default=None, help='Path to JSON file with mock cache data')
+    parser.add_argument('--out-dir', '-o', default=None, help='Also dump rendered PNGs here')
+    parser.add_argument('--skip-update', action='store_true', help='Skip calling update()')
+    parser.add_argument('--update-golden', action='store_true', help='Write/refresh golden images')
+    parser.add_argument('--golden-dir', default=None, help='Override golden dir (default: <plugin>/test/golden)')
+    parser.add_argument('--freeze-time', default=None,
+                        help='Freeze wall clock, e.g. "2025-08-01 15:25:00" (for time-dependent plugins)')
+    args = parser.parse_args()
+
+    search_dirs = [args.plugin_dir] if args.plugin_dir else DEFAULT_SEARCH_DIRS
+    sizes = parse_sizes(args.sizes)
+
+    try:
+        config = json.loads(args.config)
+    except json.JSONDecodeError as e:
+        logger.error("Invalid --config JSON: %s", e)
+        return 2
+    if not isinstance(config, dict):
+        logger.error("--config must be a JSON object, got %s", type(config).__name__)
+        return 2
+
+    mock_data = {}
+    if args.mock_data:
+        mock_path = Path(args.mock_data)
+        if not mock_path.exists():
+            logger.error("Mock data file not found: %s", args.mock_data)
+            return 2
+        with open(mock_path) as f:
+            mock_data = json.load(f)
+        if not isinstance(mock_data, dict):
+            logger.error("--mock-data must be a JSON object (key -> cache value), got %s",
+                         type(mock_data).__name__)
+            return 2
+
+    plugin_ids = discover_plugins(search_dirs) if args.all else [args.plugin]
+    if not plugin_ids:
+        logger.error("No plugins found in: %s", search_dirs)
+        return 2
+
+    out_dir = Path(args.out_dir) if args.out_dir else None
+    golden_dir_override = Path(args.golden_dir) if args.golden_dir else None
+
+    all_results: Dict[str, List[RenderResult]] = {}
+    for plugin_id in plugin_ids:
+        all_results[plugin_id] = check_one(
+            plugin_id=plugin_id, search_dirs=search_dirs, sizes=sizes,
+            mock_data=mock_data, config=config, run_update=not args.skip_update,
+            out_dir=out_dir, update_golden=args.update_golden,
+            golden_dir_override=golden_dir_override, freeze_time=args.freeze_time,
+        )
+
+    # When refreshing goldens we skip drift comparison, but a crash or overflow
+    # still means the plugin is broken — never let --update-golden mask that.
+    ok = print_report(all_results)
+    return 0 if ok else 1
+
+
+if __name__ == '__main__':
+    sys.exit(main())

scripts/install/one-shot-install.sh

@@ -340,9 +340,14 @@ main() {
     echo ""
     
     # Execute with proper error handling and non-interactive mode
-    # Temporarily disable errexit to capture exit code instead of exiting immediately
+    # Temporarily disable errexit AND the ERR trap to capture exit code instead of
+    # exiting immediately. `set +e` alone does not suppress the ERR trap, so without
+    # `trap '' ERR` a non-zero exit from first_time_install.sh would trigger on_error
+    # here with the generic "Main installation" message instead of the detailed
+    # if/else handling below.
     set +e
-    
+    trap '' ERR
+
     # Check /tmp permissions - only fix if actually wrong (common in automated scenarios)
     # When running manually, /tmp usually has correct permissions (1777)
     TMP_PERMS=$(stat -c '%a' /tmp 2>/dev/null || echo "unknown")
@@ -370,6 +375,7 @@ main() {
         sudo -E env TMPDIR=/tmp LEDMATRIX_ASSUME_YES=1 bash ./first_time_install.sh -y </dev/null
     fi
     INSTALL_EXIT_CODE=$?
+    trap 'on_error $LINENO' ERR  # Re-enable ERR trap
     set -e  # Re-enable errexit
     
     if [ $INSTALL_EXIT_CODE -eq 0 ]; then

scripts/install_dependencies_apt.py

@@ -6,46 +6,67 @@ then falls back to pip with --break-system-packages
 
 import subprocess
 import sys
+import tempfile
 import warnings
+from collections import deque
 from pathlib import Path
 
+# How many trailing lines of a failed command's output to keep for the
+# end-of-run failure summary. Keeps the root cause near the end of the log,
+# which is where first_time_install.sh's error handler tails from.
+ERROR_TAIL_LINES = 15
+
+
+def _run(cmd):
+    """Run a command, streaming combined stdout/stderr to a temp file.
+
+    Returns (success, output) instead of raising, so callers can report
+    *why* a command failed rather than just that it failed. `output` is
+    bounded to the last ERROR_TAIL_LINES lines so failures from very
+    chatty commands (e.g. pip build logs) don't get buffered in memory.
+    """
+    with tempfile.TemporaryFile(mode='w+b') as f:
+        result = subprocess.run(cmd, stdout=f, stderr=subprocess.STDOUT)  # nosec B603 B607 - hardcoded apt/pip args  # nosemgrep
+        f.seek(0)
+        # Stream line-by-line so only the last ERROR_TAIL_LINES are ever held
+        # in memory, regardless of how much output the command produced.
+        tail = deque(
+            (line.decode('utf-8', errors='replace').rstrip('\n') for line in f),
+            maxlen=ERROR_TAIL_LINES,
+        )
+    return result.returncode == 0, '\n'.join(tail)
+
+
 def install_via_apt(package_name):
-    """Try to install a package via apt."""
-    try:
-        # Map pip package names to apt package names
-        apt_package_map = {
-            'flask': 'python3-flask',
-            'PIL': 'python3-pil',
-            'freetype': 'python3-freetype',
-            'psutil': 'python3-psutil',
-            'werkzeug': 'python3-werkzeug',
-            'numpy': 'python3-numpy',
-            'requests': 'python3-requests',
-            'python-dateutil': 'python3-dateutil',
-            'pytz': 'python3-tz',
-            'geopy': 'python3-geopy',
-            'unidecode': 'python3-unidecode',
-            'websockets': 'python3-websockets',
-            'websocket-client': 'python3-websocket-client'
-        }
-        
-        apt_package = apt_package_map.get(package_name, f'python3-{package_name}')
-        
-        print(f"Trying to install {apt_package} via apt...")
-        subprocess.check_call([
-            'sudo', 'apt', 'update'
-        ], stdout=subprocess.DEVNULL, stderr=subprocess.DEVNULL)
-        
-        subprocess.check_call([
-            'sudo', 'apt', 'install', '-y', apt_package
-        ], stdout=subprocess.DEVNULL, stderr=subprocess.DEVNULL)
-        
+    """Try to install a package via apt. Returns (success, output)."""
+    # Map pip package names to apt package names
+    apt_package_map = {
+        'flask': 'python3-flask',
+        'PIL': 'python3-pil',
+        'freetype': 'python3-freetype',
+        'psutil': 'python3-psutil',
+        'werkzeug': 'python3-werkzeug',
+        'numpy': 'python3-numpy',
+        'requests': 'python3-requests',
+        'python-dateutil': 'python3-dateutil',
+        'pytz': 'python3-tz',
+        'geopy': 'python3-geopy',
+        'unidecode': 'python3-unidecode',
+        'websockets': 'python3-websockets',
+        'websocket-client': 'python3-websocket-client'
+    }
+
+    apt_package = apt_package_map.get(package_name, f'python3-{package_name}')
+
+    print(f"Trying to install {apt_package} via apt...")
+    success, output = _run(['sudo', 'apt', 'install', '-y', apt_package])
+    if success:
         print(f"Successfully installed {apt_package} via apt")
-        return True
-        
-    except subprocess.CalledProcessError:
-        print(f"Failed to install {package_name} via apt, will try pip")
-        return False
+        return True, ""
+
+    print(f"Failed to install {apt_package} via apt, will try pip")
+    return False, output
+
 
 def install_via_pip(package_name):
     """Install a package via pip with --break-system-packages and --prefer-binary.
@@ -54,34 +75,65 @@ def install_via_pip(package_name):
     Debian/Ubuntu-based systems without a virtual environment.
     --prefer-binary prefers pre-built wheels over source distributions to avoid
     exhausting /tmp space during compilation.
+
+    Returns (success, output).
     """
-    try:
-        print(f"Installing {package_name} via pip...")
-        subprocess.check_call([
-            sys.executable, '-m', 'pip', 'install', '--break-system-packages', '--prefer-binary', package_name
-        ])
+    print(f"Installing {package_name} via pip...")
+    success, output = _run([
+        sys.executable, '-m', 'pip', 'install', '--break-system-packages', '--prefer-binary', package_name
+    ])
+    if success:
         print(f"Successfully installed {package_name} via pip")
-        return True
-    except subprocess.CalledProcessError as e:
-        print(f"Failed to install {package_name} via pip: {e}")
-        return False
+        return True, ""
+
+    print(f"Failed to install {package_name} via pip (see failure summary at end of log)")
+    return False, output
+
+
+# Distribution (pip/apt) names whose importable module name differs.
+IMPORT_NAME_MAP = {
+    'python-dateutil': 'dateutil',
+    'websocket-client': 'websocket',
+}
+
 
 def check_package_installed(package_name):
     """Check if a package is already installed."""
+    import_name = IMPORT_NAME_MAP.get(package_name, package_name)
     # Suppress deprecation warnings when checking if packages are installed
     # (we're just checking, not using them)
     with warnings.catch_warnings():
         warnings.filterwarnings('ignore', category=DeprecationWarning)
         try:
-            __import__(package_name)
+            __import__(import_name)
             return True
         except ImportError:
             return False
 
+
+def print_failure_summary(failed_packages, failure_details):
+    print("\n" + "=" * 60)
+    print("DEPENDENCY INSTALLATION FAILURES - DETAILS")
+    print("=" * 60)
+    for package in failed_packages:
+        print(f"\nPackage: {package}")
+        print("-" * 40)
+        output = failure_details.get(package, "").strip()
+        if not output:
+            print("  (no output captured)")
+            continue
+        for line in output.splitlines()[-ERROR_TAIL_LINES:]:
+            print(f"  {line}")
+    print("=" * 60)
+
+
 def main():
     """Main installation function."""
     print("Installing dependencies for LED Matrix Web Interface V2...")
-    
+
+    print("Refreshing apt package index...")
+    _run(['sudo', 'apt', 'update'])  # best-effort; individual installs surface their own errors
+
     # List of required packages
     required_packages = [
         'flask',
@@ -98,19 +150,23 @@ def main():
         'websockets',
         'websocket-client'
     ]
-    
+
     failed_packages = []
-    
+    failure_details = {}
+
     for package in required_packages:
         if check_package_installed(package):
             print(f"{package} is already installed")
             continue
-            
+
         # Try apt first, then pip
-        if not install_via_apt(package):
-            if not install_via_pip(package):
+        ok, apt_output = install_via_apt(package)
+        if not ok:
+            ok, pip_output = install_via_pip(package)
+            if not ok:
                 failed_packages.append(package)
-    
+                failure_details[package] = pip_output or apt_output
+
     # Install packages that don't have apt equivalents
     special_packages = [
         'timezonefinder>=6.5.0,<7.0.0',
@@ -122,47 +178,49 @@ def main():
         'python-socketio>=5.11.0,<6.0.0',
         'python-engineio>=4.9.0,<5.0.0'
     ]
-    
+
     for package in special_packages:
-        if not install_via_pip(package):
+        ok, pip_output = install_via_pip(package)
+        if not ok:
             failed_packages.append(package)
-    
+            failure_details[package] = pip_output
+
     # Install rgbmatrix module from local source (optional - may already be installed in Step 6)
     # Check if already installed first
     if check_package_installed('rgbmatrix'):
         print("rgbmatrix module already installed, skipping...")
     else:
         print("Installing rgbmatrix module from local source...")
-        try:
-            # Get project root (parent of scripts directory)
-            PROJECT_ROOT = Path(__file__).parent.parent
-            rgbmatrix_path = PROJECT_ROOT / 'rpi-rgb-led-matrix-master' / 'bindings' / 'python'
-            if rgbmatrix_path.exists():
-                # Check if the module has been built (look for setup.py)
-                setup_py = rgbmatrix_path / 'setup.py'
-                if setup_py.exists():
-                    # Try installing - use regular install, not editable mode
-                    # This is optional for web interface and should already be installed in Step 6
-                    subprocess.check_call([
-                        sys.executable, '-m', 'pip', 'install', '--break-system-packages', str(rgbmatrix_path)
-                    ], stdout=subprocess.DEVNULL, stderr=subprocess.DEVNULL)
+        # Get project root (parent of scripts directory)
+        PROJECT_ROOT = Path(__file__).parent.parent
+        rgbmatrix_path = PROJECT_ROOT / 'rpi-rgb-led-matrix-master' / 'bindings' / 'python'
+        if rgbmatrix_path.exists():
+            # Check if the module has been built (look for setup.py)
+            setup_py = rgbmatrix_path / 'setup.py'
+            if setup_py.exists():
+                # Try installing - use regular install, not editable mode
+                # This is optional for web interface and should already be installed in Step 6
+                ok, output = _run([sys.executable, '-m', 'pip', 'install', '--break-system-packages', str(rgbmatrix_path)])
+                if ok:
                     print("rgbmatrix module installed successfully")
                 else:
-                    print("Warning: rgbmatrix setup.py not found, module may need to be built first")
-                    print("  This is normal if Step 6 hasn't completed yet.")
+                    # Don't fail the whole installation - rgbmatrix is optional for web interface
+                    # and should be installed in Step 6 of first_time_install.sh
+                    print("Warning: Failed to install rgbmatrix module:")
+                    for line in output.strip().splitlines()[-ERROR_TAIL_LINES:]:
+                        print(f"  {line}")
+                    print("  This is normal if rgbmatrix hasn't been built yet (Step 6).")
+                    print("  The web interface will work without it.")
             else:
-                print("Warning: rgbmatrix source not found (this is normal if Step 6 hasn't run yet)")
-        except subprocess.CalledProcessError as e:
-            # Don't fail the whole installation - rgbmatrix is optional for web interface
-            # and should be installed in Step 6 of first_time_install.sh
-            print(f"Warning: Failed to install rgbmatrix module: {e}")
-            print("  This is normal if rgbmatrix hasn't been built yet (Step 6).")
-            print("  The web interface will work without it.")
-            # Don't add to failed_packages since it's optional
-    
+                print("Warning: rgbmatrix setup.py not found, module may need to be built first")
+                print("  This is normal if Step 6 hasn't completed yet.")
+        else:
+            print("Warning: rgbmatrix source not found (this is normal if Step 6 hasn't run yet)")
+
     if failed_packages:
         print(f"\nFailed to install the following packages: {failed_packages}")
         print("You may need to install them manually or check your system configuration.")
+        print_failure_summary(failed_packages, failure_details)
         return False
     else:
         print("\nAll dependencies installed successfully!")

scripts/render_plugin.py

@@ -17,7 +17,6 @@ import os
 import json
 import argparse
 from pathlib import Path
-from typing import Any, Dict, Optional, Sequence, Union
 
 # Add project root to path
 PROJECT_ROOT = Path(__file__).resolve().parent.parent
@@ -28,49 +27,15 @@ os.environ['EMULATOR'] = 'true'
 
 # Import logger after path setup so src.logging_config is importable
 from src.logging_config import get_logger  # noqa: E402
+from src.plugin_system.testing.loading import (  # noqa: E402
+    find_plugin_dir, load_manifest, load_config_defaults,
+)
 logger = get_logger("[Render Plugin]")
 
 MIN_DIMENSION = 1
 MAX_DIMENSION = 512
 
 
-def find_plugin_dir(plugin_id: str, search_dirs: Sequence[Union[str, Path]]) -> Optional[Path]:
-    """Find a plugin directory by searching multiple paths."""
-    from src.plugin_system.plugin_loader import PluginLoader
-    loader = PluginLoader()
-    for search_dir in search_dirs:
-        search_path = Path(search_dir)
-        if not search_path.exists():
-            continue
-        result = loader.find_plugin_directory(plugin_id, search_path)
-        if result:
-            return Path(result)
-    return None
-
-
-def load_manifest(plugin_dir: Path) -> Dict[str, Any]:
-    """Load and return manifest.json from plugin directory."""
-    manifest_path = plugin_dir / 'manifest.json'
-    if not manifest_path.exists():
-        raise FileNotFoundError(f"No manifest.json in {plugin_dir}")
-    with open(manifest_path, 'r') as f:
-        return json.load(f)
-
-
-def load_config_defaults(plugin_dir: Path) -> Dict[str, Any]:
-    """Extract default values from config_schema.json."""
-    schema_path = plugin_dir / 'config_schema.json'
-    if not schema_path.exists():
-        return {}
-    with open(schema_path, 'r') as f:
-        schema = json.load(f)
-    defaults: Dict[str, Any] = {}
-    for key, prop in schema.get('properties', {}).items():
-        if 'default' in prop:
-            defaults[key] = prop['default']
-    return defaults
-
-
 def main() -> int:
     """Load a plugin, call update() + display(), and save the result as a PNG image."""
     parser = argparse.ArgumentParser(description='Render a plugin display to a PNG image')

src/display_controller.py

@@ -2186,6 +2186,23 @@ class DisplayController:
                                     loop_completed = True
                                     break
 
+                        # LOAD-BEARING: if current_display_mode changed mid-loop (on-demand
+                        # activation, live priority, etc.), restart the main loop now instead
+                        # of falling into the "honour minimum duration" sleep below. That sleep
+                        # can run for up to the *previous* mode's full display_duration (default
+                        # 30s) and doesn't poll on-demand requests or re-check the mode, so a
+                        # freshly-requested mode switch would sit invisible for up to 30s — or
+                        # get clobbered by a queued stop request — before ever rendering.
+                        #
+                        # This guard was added in #298 (live priority interrupting long display
+                        # durations) and was accidentally dropped in #330 as collateral damage of
+                        # an unrelated time.monotonic() -> time.time() cleanup in the same hunk.
+                        # Removing it again will silently reintroduce both issues. _activate_on_demand
+                        # already sets force_change=True and clears the display, so the next loop
+                        # iteration renders the new mode immediately.
+                        if self.current_display_mode != active_mode:
+                            continue
+
                         # Ensure we honour minimum duration when not dynamic and loop ended early
                         if (
                             not dynamic_enabled

src/plugin_system/testing/__init__.py

@@ -7,13 +7,22 @@ Provides base classes and utilities for testing LEDMatrix plugins.
 from .plugin_test_base import PluginTestCase
 from .mocks import MockDisplayManager, MockCacheManager, MockConfigManager, MockPluginManager
 from .visual_display_manager import VisualTestDisplayManager
+from .bounds_display_manager import BoundsCheckingDisplayManager
+from .sizes import (
+    DEFAULT_TEST_SIZES, SUPPORTED_SIZES, resolve_test_sizes, size_label,
+)
 
 __all__ = [
     'PluginTestCase',
     'VisualTestDisplayManager',
+    'BoundsCheckingDisplayManager',
     'MockDisplayManager',
     'MockCacheManager',
     'MockConfigManager',
     'MockPluginManager',
+    'DEFAULT_TEST_SIZES',
+    'SUPPORTED_SIZES',
+    'resolve_test_sizes',
+    'size_label',
 ]
 

src/plugin_system/testing/bounds_display_manager.py

@@ -0,0 +1,129 @@
+"""
+Bounds-checking display manager.
+
+A VisualTestDisplayManager that draws onto an oversized canvas (the declared
+panel size plus a right/bottom margin) while still reporting the declared size
+to the plugin. Content that a plugin draws past the right or bottom edge lands
+in the margin instead of being silently clipped by PIL, so the harness can
+detect overflow — the classic symptom of hardcoded coordinates or fonts/icons
+that don't scale down to a smaller panel.
+
+Limitations (documented on purpose):
+- Overflow past the LEFT or TOP edge (negative coordinates) is still clipped by
+  PIL and not detected here. The dominant real-world breakage is content that is
+  too wide/tall for a smaller panel, which this catches.
+- BDF text is clipped to the declared bounds by the parent's bitmap drawer, so
+  BDF overflow is not flagged. Golden-image regression covers those plugins.
+- If a plugin replaces the canvas with its own image (display_manager.image = ...),
+  the margin can't be measured and overflow is reported as undetermined (None).
+"""
+
+from typing import Optional, Tuple
+
+from .sizes import DEFAULT_TEST_SIZES
+from .visual_display_manager import VisualTestDisplayManager, _MatrixProxy
+
+# Smallest extra band kept on the right/bottom so a few pixels of overflow are
+# still visible even on the largest panel in a run.
+_BASE_MARGIN = 16
+# Fallback overflow reference when a caller doesn't pass one: the largest shape
+# in the default sample. We extend every (smaller) canvas out to at least this
+# size so content drawn at a coordinate meant for a bigger build — e.g. x=200 on
+# a 64-wide panel — lands in the padded region and is flagged, instead of being
+# clipped off-canvas and read as a false pass.
+_DEFAULT_EXTENT_WIDTH = max(w for w, _ in DEFAULT_TEST_SIZES)
+_DEFAULT_EXTENT_HEIGHT = max(h for _, h in DEFAULT_TEST_SIZES)
+
+
+class BoundsCheckingDisplayManager(VisualTestDisplayManager):
+    """Detects drawing that overflows the declared panel size."""
+
+    # Kept for backwards compatibility; real padding is computed per-axis below.
+    MARGIN = _BASE_MARGIN
+
+    def __init__(self, width: int = 128, height: int = 32,
+                 overflow_extent: Optional[Tuple[int, int]] = None):
+        self._declared_width = int(width)
+        self._declared_height = int(height)
+        # Pad the canvas out to at least `overflow_extent` (the largest panel
+        # this run cares about) plus a base margin, so coordinates meant for a
+        # bigger build are caught — not clipped — when rendering a smaller panel.
+        # Defaults to the largest shape in the sample when no run is known.
+        ext_w, ext_h = overflow_extent or (_DEFAULT_EXTENT_WIDTH, _DEFAULT_EXTENT_HEIGHT)
+        self._canvas_width = max(self._declared_width, int(ext_w)) + _BASE_MARGIN
+        self._canvas_height = max(self._declared_height, int(ext_h)) + _BASE_MARGIN
+        # Parent builds the (oversized) backing canvas + fonts.
+        super().__init__(self._canvas_width, self._canvas_height)
+        # Plugins must see the DECLARED size, not the padded canvas size.
+        self.matrix = _MatrixProxy(self._declared_width, self._declared_height)
+
+    # -- declared dimensions (override parent's image-derived properties) --
+
+    @property
+    def width(self) -> int:
+        return self._declared_width
+
+    @property
+    def height(self) -> int:
+        return self._declared_height
+
+    @property
+    def display_width(self) -> int:
+        return self._declared_width
+
+    @property
+    def display_height(self) -> int:
+        return self._declared_height
+
+    # -- overflow detection --
+
+    def _canvas_is_padded(self) -> bool:
+        return self.image.size == (self._canvas_width, self._canvas_height)
+
+    def check_overflow(self) -> Optional[Tuple[int, int, int, int]]:
+        """Bounding box (in full-canvas coords) of any drawing beyond the
+        declared panel, or None if nothing overflowed / undetermined."""
+        if not self._canvas_is_padded():
+            return None
+
+        exp_w = self._canvas_width
+        exp_h = self._canvas_height
+        boxes = []
+
+        right = self.image.crop((self._declared_width, 0, exp_w, exp_h)).getbbox()
+        if right:
+            boxes.append((right[0] + self._declared_width, right[1],
+                          right[2] + self._declared_width, right[3]))
+
+        bottom = self.image.crop((0, self._declared_height, exp_w, exp_h)).getbbox()
+        if bottom:
+            boxes.append((bottom[0], bottom[1] + self._declared_height,
+                          bottom[2], bottom[3] + self._declared_height))
+
+        if not boxes:
+            return None
+        return (
+            min(b[0] for b in boxes), min(b[1] for b in boxes),
+            max(b[2] for b in boxes), max(b[3] for b in boxes),
+        )
+
+    # -- snapshot/image accessors return the cropped, true-panel image --
+
+    def declared_image(self):
+        """The visible panel: the canvas cropped to the declared size."""
+        if self._canvas_is_padded():
+            return self.image.crop((0, 0, self._declared_width, self._declared_height))
+        return self.image
+
+    def save_snapshot(self, path: str) -> None:
+        self.declared_image().save(path, format='PNG')
+
+    def get_image(self):
+        return self.declared_image()
+
+    def get_image_base64(self) -> str:
+        import base64
+        import io
+        buffer = io.BytesIO()
+        self.declared_image().save(buffer, format='PNG')
+        return base64.b64encode(buffer.getvalue()).decode('utf-8')

src/plugin_system/testing/harness.py

@@ -0,0 +1,314 @@
+"""
+Plugin safety harness.
+
+Renders a plugin across every declared screen (mode) and every supported matrix
+size, capturing crashes and overflow. Used by scripts/check_plugin.py and the
+pytest matrix test to guarantee a plugin change doesn't break a screen at a size
+the author didn't try.
+
+The render flow mirrors scripts/render_plugin.py (same PluginLoader call), but
+this module adds: multi-size iteration, per-mode rendering, overflow detection
+via BoundsCheckingDisplayManager, and golden-image comparison.
+"""
+
+import contextlib
+import http.client
+import inspect
+import socket
+import ssl
+import urllib.error
+from dataclasses import dataclass
+from pathlib import Path
+from typing import Any, Dict, List, Optional, Tuple
+
+from PIL import Image, ImageChops
+
+from src.logging_config import get_logger
+from .bounds_display_manager import BoundsCheckingDisplayManager
+from .loading import load_config_defaults, load_manifest
+from .sizes import DEFAULT_TEST_SIZES, safe_mode_filename, size_label
+
+logger = get_logger("[Plugin Harness]")
+
+
+def _tolerated_update_errors() -> Tuple[type, ...]:
+    """Exception types from update() we treat as a tolerated no-connectivity
+    failure (expected in CI / headless dev) rather than a real plugin bug.
+
+    Anything NOT in this set is a genuine regression — a plugin that lets a
+    non-network exception escape update() should fail the harness, not pass
+    green because display() happened to survive.
+    """
+    types: List[type] = [
+        ConnectionError, TimeoutError,        # builtins
+        socket.gaierror, socket.timeout,      # DNS / socket timeouts
+        ssl.SSLError,
+        urllib.error.URLError,
+        http.client.HTTPException,
+    ]
+    try:  # requests is optional; cover its whole error tree when present
+        import requests
+        types.append(requests.exceptions.RequestException)
+    except ImportError:  # pragma: no cover - requests not installed
+        logger.debug("requests not installed; its connectivity errors won't be specifically tolerated")
+    return tuple(types)
+
+
+_TOLERATED_UPDATE_ERRORS = _tolerated_update_errors()
+
+
+@dataclass
+class RenderResult:
+    """Outcome of rendering one (size, mode) of a plugin."""
+    plugin_id: str
+    width: int
+    height: int
+    mode: str
+    image: Optional[Image.Image] = None
+    error: Optional[str] = None          # fatal: load/display crash, or a non-network update() error
+    update_error: Optional[str] = None   # tolerated: connectivity error from update() (no network in CI)
+    overflow: Optional[Tuple[int, int, int, int]] = None  # bbox past the panel
+    # golden comparison (populated only when a golden was provided)
+    golden_checked: bool = False
+    golden_ok: Optional[bool] = None
+    golden_diff_pixels: int = 0
+    golden_max_delta: int = 0
+
+    @property
+    def size_label(self) -> str:
+        return size_label(self.width, self.height)
+
+    @property
+    def ok(self) -> bool:
+        """Phase-1 pass: rendered without crashing and without overflow, and if a
+        golden was checked it matched."""
+        if self.error is not None or self.overflow is not None:
+            return False
+        if self.golden_checked and self.golden_ok is False:
+            return False
+        return True
+
+
+def list_modes(plugin_instance: Any, manifest: Dict[str, Any], plugin_id: str) -> List[str]:
+    """Enumerate a plugin's screens: instance.modes wins, then manifest
+    display_modes, then the plugin id as a single mode."""
+    modes = getattr(plugin_instance, "modes", None)
+    if modes:
+        return [str(m) for m in modes]
+    declared = manifest.get("display_modes")
+    if declared:
+        return [str(m) for m in declared]
+    return [plugin_id]
+
+
+def _instantiate(plugin_id: str, manifest: Dict[str, Any], plugin_dir: Path,
+                 config: Dict[str, Any], mock_data: Dict[str, Any],
+                 display_manager: Any) -> Any:
+    """Load and construct a plugin instance with mocked managers."""
+    from src.plugin_system.plugin_loader import PluginLoader
+    from src.plugin_system.testing import MockCacheManager, MockPluginManager
+
+    cache_manager = MockCacheManager()
+    for key, value in (mock_data or {}).items():
+        cache_manager.set(key, value)
+
+    loader = PluginLoader()
+    plugin_instance, _module = loader.load_plugin(
+        plugin_id=plugin_id,
+        manifest=manifest,
+        plugin_dir=plugin_dir,
+        config=config,
+        display_manager=display_manager,
+        cache_manager=cache_manager,
+        plugin_manager=MockPluginManager(),
+        install_deps=False,
+    )
+    return plugin_instance
+
+
+def _render_mode(plugin_instance: Any, mode: str) -> None:
+    """Render a specific screen. Prefer an explicit display_mode kwarg; otherwise
+    drive the plugin's internal mode state machine (first display() call renders
+    modes[current_mode_index] when current_display_mode is None)."""
+    sig = inspect.signature(plugin_instance.display)
+    if "display_mode" in sig.parameters:
+        plugin_instance.display(force_clear=True, display_mode=mode)
+        return
+
+    modes = getattr(plugin_instance, "modes", None)
+    if modes and mode in modes:
+        plugin_instance.current_mode_index = list(modes).index(mode)
+    if hasattr(plugin_instance, "current_display_mode"):
+        plugin_instance.current_display_mode = None
+    plugin_instance.display(force_clear=False)
+
+
+def _freeze(freeze_time: Optional[str]):
+    """Context manager that freezes wall-clock time when freeze_time is given,
+    so time-dependent plugins (clocks, countdowns) render deterministic goldens."""
+    if not freeze_time:
+        return contextlib.nullcontext()
+    try:
+        from freezegun import freeze_time as _ft
+    except ImportError as e:  # pragma: no cover - only hit without the dep
+        raise RuntimeError(
+            "freeze_time requires the 'freezegun' package (pip install freezegun)"
+        ) from e
+    return _ft(freeze_time)
+
+
+def render_plugin_matrix(
+    plugin_id: str,
+    plugin_dir: Path,
+    config: Optional[Dict[str, Any]] = None,
+    mock_data: Optional[Dict[str, Any]] = None,
+    sizes: Optional[List[Tuple[int, int]]] = None,
+    run_update: bool = True,
+    freeze_time: Optional[str] = None,
+) -> List[RenderResult]:
+    """Render every (size, mode) combination for a plugin.
+
+    Returns a flat list of RenderResult. A fresh plugin instance is built per
+    (size, mode) so state never leaks between screens. Pass freeze_time (e.g.
+    "2025-08-01 15:25:00") to make time-dependent plugins reproducible.
+    """
+    plugin_dir = Path(plugin_dir)
+    manifest = load_manifest(plugin_dir)
+    # Start from config_schema.json defaults so the plugin behaves like a real
+    # install; explicit caller config still wins over a schema default.
+    config = {"enabled": True, **load_config_defaults(plugin_dir), **(config or {})}
+    sizes = sizes or DEFAULT_TEST_SIZES
+    results: List[RenderResult] = []
+
+    # The largest panel in this run. Every (smaller) canvas is padded out to it
+    # so a coordinate meant for the biggest configuration is still caught when
+    # rendering a smaller one, instead of being clipped into a false pass.
+    extent = (max(w for w, _ in sizes), max(h for _, h in sizes))
+
+    with _freeze(freeze_time):
+        for width, height in sizes:
+            results.extend(_render_size(
+                plugin_id, manifest, plugin_dir, config, mock_data or {},
+                width, height, run_update, extent,
+            ))
+
+    return results
+
+
+def _render_size(plugin_id, manifest, plugin_dir, config, mock_data,
+                 width, height, run_update, extent) -> List[RenderResult]:
+    """Render every mode at one size. A fresh instance per mode avoids state leaks."""
+    results: List[RenderResult] = []
+
+    # Discover modes once per size (instance build can depend on config).
+    try:
+        probe_dm = BoundsCheckingDisplayManager(width=width, height=height, overflow_extent=extent)
+        probe = _instantiate(plugin_id, manifest, plugin_dir, config, mock_data, probe_dm)
+        modes = list_modes(probe, manifest, plugin_id)
+    except Exception as e:  # noqa: BLE001 — surface any load failure as a result
+        return [RenderResult(plugin_id, width, height, "<load>", error=repr(e))]
+
+    for mode in modes:
+        result = RenderResult(plugin_id, width, height, mode)
+        dm = BoundsCheckingDisplayManager(width=width, height=height, overflow_extent=extent)
+        try:
+            inst = _instantiate(plugin_id, manifest, plugin_dir, config, mock_data, dm)
+            if run_update:
+                try:
+                    inst.update()
+                except _TOLERATED_UPDATE_ERRORS as e:
+                    # Expected when CI / headless dev has no network: record it
+                    # (surfaced in the report) but don't fail the run.
+                    result.update_error = repr(e)
+                    logger.debug("update() connectivity error for %s [%s]: %s", plugin_id, mode, e)
+                except Exception as e:  # noqa: BLE001 — a non-network update() failure is a real bug
+                    # A regression in update() must not pass green just because
+                    # display() survives, so treat it as a failure of this render.
+                    result.error = repr(e)
+                    logger.warning("update() raised a non-connectivity error for %s [%s]: %s",
+                                   plugin_id, mode, e)
+            if result.error is None:
+                _render_mode(inst, mode)
+                result.image = dm.get_image()
+                result.overflow = dm.check_overflow()
+        except Exception as e:  # noqa: BLE001 — a display crash is a real failure
+            result.error = repr(e)
+        results.append(result)
+
+    return results
+
+
+# ---------------------------------------------------------------------------
+# Golden-image comparison
+# ---------------------------------------------------------------------------
+
+def compare_images(rendered: Image.Image, golden: Image.Image,
+                   max_delta: int = 0, max_diff_pixels: int = 0) -> Tuple[bool, int, int]:
+    """Compare two images. Returns (ok, diff_pixel_count, max_per_channel_delta).
+
+    Tolerances default to exact match; bump them only to absorb known platform
+    anti-aliasing noise (requires a pinned Pillow + bundled fonts for stability).
+    """
+    if rendered.size != golden.size:
+        return False, rendered.size[0] * rendered.size[1], 255
+    a = rendered.convert("RGB")
+    b = golden.convert("RGB")
+    diff = ImageChops.difference(a, b)
+    bbox = diff.getbbox()
+    if bbox is None:
+        return True, 0, 0
+    # Count pixels whose largest per-channel delta exceeds the allowed tolerance,
+    # and track the worst delta seen (for reporting).
+    diff_pixels = 0
+    observed_max = 0
+    for px in diff.crop(bbox).getdata():
+        m = max(px) if isinstance(px, tuple) else px
+        if m > observed_max:
+            observed_max = m
+        if m > max_delta:
+            diff_pixels += 1
+    # Pass when the number of out-of-tolerance pixels is within budget.
+    ok = diff_pixels <= max_diff_pixels
+    return ok, diff_pixels, observed_max
+
+
+def golden_path(golden_dir: Path, width: int, height: int, mode: str) -> Path:
+    """Location of a golden image: <golden_dir>/<WxH>/<mode>.png.
+
+    The mode is sanitized to a safe basename so a mode name with '/' or '..'
+    can't read or write outside the golden directory.
+    """
+    return Path(golden_dir) / size_label(width, height) / f"{safe_mode_filename(mode)}.png"
+
+
+def compare_to_goldens(results: List[RenderResult], golden_dir: Path,
+                       max_delta: int = 0, max_diff_pixels: int = 0) -> List[RenderResult]:
+    """Compare rendered results against committed goldens, mutating each result's
+    golden_* fields. Results with no golden file on disk are left unchecked."""
+    for r in results:
+        if r.image is None:
+            continue
+        gp = golden_path(golden_dir, r.width, r.height, r.mode)
+        if not gp.exists():
+            continue
+        r.golden_checked = True
+        with Image.open(gp) as g:
+            ok, diff_pixels, observed_max = compare_images(
+                r.image, g, max_delta=max_delta, max_diff_pixels=max_diff_pixels)
+        r.golden_ok = ok
+        r.golden_diff_pixels = diff_pixels
+        r.golden_max_delta = observed_max
+    return results
+
+
+def write_goldens(results: List[RenderResult], golden_dir: Path) -> int:
+    """Write each successfully-rendered result to its golden path. Returns count."""
+    written = 0
+    for r in results:
+        if r.image is None or r.error is not None:
+            continue
+        gp = golden_path(golden_dir, r.width, r.height, r.mode)
+        gp.parent.mkdir(parents=True, exist_ok=True)
+        r.image.save(gp, format="PNG")
+        written += 1
+    return written

src/plugin_system/testing/loading.py

@@ -0,0 +1,82 @@
+"""
+Shared helpers for loading a plugin headlessly.
+
+Used by scripts/render_plugin.py, scripts/check_plugin.py, and the harness so
+plugin discovery / manifest / config-default logic lives in exactly one place.
+"""
+
+import json
+from pathlib import Path
+from typing import Any, Dict, Optional, Sequence, Union
+
+
+def find_plugin_dir(plugin_id: str, search_dirs: Sequence[Union[str, Path]]) -> Optional[Path]:
+    """Find a plugin directory by searching multiple paths."""
+    from src.plugin_system.plugin_loader import PluginLoader
+    loader = PluginLoader()
+    for search_dir in search_dirs:
+        search_path = Path(search_dir)
+        if not search_path.exists():
+            continue
+        result = loader.find_plugin_directory(plugin_id, search_path)
+        if result:
+            return Path(result)
+    return None
+
+
+def load_manifest(plugin_dir: Union[str, Path]) -> Dict[str, Any]:
+    """Load and return manifest.json from a plugin directory."""
+    manifest_path = Path(plugin_dir) / 'manifest.json'
+    if not manifest_path.exists():
+        raise FileNotFoundError(f"No manifest.json in {plugin_dir}")
+    with open(manifest_path, 'r') as f:
+        return json.load(f)
+
+
+def load_config_defaults(plugin_dir: Union[str, Path]) -> Dict[str, Any]:
+    """Extract default values from a plugin's config_schema.json (empty if none)."""
+    schema_path = Path(plugin_dir) / 'config_schema.json'
+    if not schema_path.exists():
+        return {}
+    with open(schema_path, 'r') as f:
+        schema = json.load(f)
+    defaults: Dict[str, Any] = {}
+    for key, prop in schema.get('properties', {}).items():
+        if isinstance(prop, dict) and 'default' in prop:
+            defaults[key] = prop['default']
+    return defaults
+
+
+def load_harness_spec(plugin_dir: Union[str, Path]) -> Dict[str, Any]:
+    """Optional per-plugin harness settings from <plugin>/test/harness.json.
+
+    Lets a plugin opt into golden-image testing by declaring how to render it
+    deterministically. All keys optional:
+        {
+          "config":     {...},            # config overrides
+          "mock_data":  "fixtures/mock.json",  # path (relative to plugin dir) to cache fixtures
+          "freeze_time": "2025-08-01 15:25:00",
+          "skip_update": false
+        }
+    Returns {} when no harness.json exists.
+    """
+    spec_path = Path(plugin_dir) / 'test' / 'harness.json'
+    if not spec_path.exists():
+        return {}
+    with open(spec_path, 'r') as f:
+        spec = json.load(f)
+
+    # Resolve mock_data path and inline its contents for convenience.
+    mock_rel = spec.get('mock_data')
+    if mock_rel:
+        mock_path = Path(plugin_dir) / mock_rel
+        if not mock_path.exists():
+            # A declared-but-missing fixture is a harness config error: failing
+            # loudly beats silently rendering the plugin with no mock data.
+            raise FileNotFoundError(
+                f"harness.json references mock_data '{mock_rel}' but "
+                f"{mock_path} does not exist"
+            )
+        with open(mock_path, 'r') as mf:
+            spec['mock_data_contents'] = json.load(mf)
+    return spec

src/plugin_system/testing/mocks.py

@@ -63,11 +63,23 @@ class MockCacheManager:
     """Mock cache manager for testing."""
     
     def __init__(self):
+        import shutil
+        import tempfile
+        import weakref
         self._cache: Dict[str, Any] = {}
         self._cache_timestamps: Dict[str, float] = {}
         self.get_calls = []
         self.set_calls = []
         self.delete_calls = []
+        # Real temp dir for plugins that write/read files under cache_dir.
+        # Registered for cleanup so each mock instance doesn't leak a tmp dir.
+        self.cache_dir = tempfile.mkdtemp(prefix="ledmatrix-mock-cache-")
+        self._finalizer = weakref.finalize(
+            self, shutil.rmtree, self.cache_dir, ignore_errors=True)
+
+    def cleanup(self) -> None:
+        """Remove the temp cache directory created for this instance."""
+        self._finalizer()
     
     def get(self, key: str, max_age: Optional[float] = None) -> Optional[Any]:
         """Get a value from cache."""

src/plugin_system/testing/sizes.py

@@ -0,0 +1,120 @@
+"""
+LED matrix sizes the plugin safety harness renders against.
+
+There is no fixed set of "supported" panel sizes — an RGB matrix build can be
+any width/height and configuration (square, rectangle, 2x2, 4x4, 8x2, long
+strips, tall stacks, ...). Plugins are expected to read width/height
+dynamically and lay themselves out accordingly, so the harness's job is to
+prove a plugin survives a *spread* of shapes, not a canonical list.
+
+`DEFAULT_TEST_SIZES` is therefore a representative SAMPLE chosen to span the
+axes of variation (narrow, wide, square, tall, small, long), not an
+exhaustive or authoritative list. Callers can override it entirely:
+
+  - CLI:        scripts/check_plugin.py --sizes 8x16,64x64,256x32
+  - pytest:     LEDMATRIX_TEST_SIZES="8x16,64x64" env var (all plugins), or
+                per-plugin test/harness.json {"sizes": [[8, 16], [64, 64]]}
+
+so anyone can point the harness at the exact panel(s) their build uses.
+"""
+
+import os
+from typing import Iterable, List, Optional, Sequence, Tuple, Union
+
+# A spread of real panel-grid arrangements (each module is 64x32), not a list of
+# "blessed" sizes. Each entry exercises a different layout assumption a plugin
+# might accidentally bake in. Annotations are the panel grid (cols x rows).
+DEFAULT_TEST_SIZES: List[Tuple[int, int]] = [
+    (64, 32),    # 1x1 — single panel, the tightest common rectangle
+    (128, 32),   # 2x1 — the baseline most plugins are tuned for
+    (64, 64),    # 1x2 — stacked, exercises tall-narrow centering
+    (128, 64),   # 2x2 — block, icon scaling / vertical centering
+    (256, 32),   # 4x1 — long strip, wide horizontal layout
+    (128, 96),   # 2x3 — tall, exercises vertical overflow
+    (256, 128),  # 4x4 — large block, both dimensions big at once
+]
+
+# Backwards-compatible alias. Prefer DEFAULT_TEST_SIZES in new code — the old
+# name implied these were the only valid panel sizes, which they are not.
+SUPPORTED_SIZES = DEFAULT_TEST_SIZES
+
+
+def size_label(width: int, height: int) -> str:
+    """Human/path-friendly label for a size, e.g. '128x32'."""
+    return f"{width}x{height}"
+
+
+def parse_size_token(token: str) -> Tuple[int, int]:
+    """Parse a single 'WxH' token into an (int, int) pair.
+
+    Raises ValueError (with a user-friendly message) on malformed input so
+    callers can surface it however they like.
+    """
+    cleaned = token.strip().lower()
+    if "x" not in cleaned:
+        raise ValueError(f"Invalid size '{token}' (expected WxH, e.g. 128x32)")
+    w, h = cleaned.split("x", 1)
+    try:
+        width, height = int(w), int(h)
+    except ValueError as exc:
+        raise ValueError(
+            f"Invalid size '{token}' (expected numeric WxH, e.g. 128x32)"
+        ) from exc
+    if width <= 0 or height <= 0:
+        raise ValueError(
+            f"Invalid size '{token}' (width and height must be positive, e.g. 128x32)"
+        )
+    return (width, height)
+
+
+def coerce_sizes(
+    value: Union[str, Iterable[Sequence[int]], None]
+) -> Optional[List[Tuple[int, int]]]:
+    """Normalize a size spec into a list of (w, h) tuples, or None if empty.
+
+    Accepts a comma-separated 'WxH,WxH' string (CLI / env var) or an iterable
+    of [w, h] / (w, h) pairs (harness.json). Returns None when value is falsy
+    so callers can fall back to the default sample.
+    """
+    if not value:
+        return None
+    if isinstance(value, str):
+        return [parse_size_token(tok) for tok in value.split(",") if tok.strip()]
+    sizes: List[Tuple[int, int]] = []
+    for pair in value:
+        w, h = pair  # raises if not a 2-element sequence
+        width, height = int(w), int(h)
+        if width <= 0 or height <= 0:
+            raise ValueError(f"Invalid size pair {pair!r} (width and height must be positive)")
+        sizes.append((width, height))
+    return sizes or None
+
+
+def resolve_test_sizes(
+    spec_sizes: Union[str, Iterable[Sequence[int]], None] = None,
+) -> List[Tuple[int, int]]:
+    """Decide which sizes to render, by precedence:
+
+    1. LEDMATRIX_TEST_SIZES env var — a global "test on my hardware" override
+       that wins for every plugin.
+    2. spec_sizes — e.g. a per-plugin harness.json "sizes" list.
+    3. DEFAULT_TEST_SIZES — the representative sample.
+    """
+    env = coerce_sizes(os.environ.get("LEDMATRIX_TEST_SIZES"))
+    if env:
+        return env
+    spec = coerce_sizes(spec_sizes)
+    if spec:
+        return spec
+    return list(DEFAULT_TEST_SIZES)
+
+
+def safe_mode_filename(mode: str) -> str:
+    """A filesystem-safe basename for a plugin mode.
+
+    Mode names come from plugin metadata/render state, so a value containing
+    '/' or '..' could otherwise escape the intended output directory. Collapse
+    anything that isn't alphanumeric / dash / underscore to '_'.
+    """
+    cleaned = "".join(ch if ch.isalnum() or ch in ("-", "_") else "_" for ch in mode)
+    return cleaned or "mode"

test/plugins/test_harness.py

@@ -0,0 +1,255 @@
+"""
+Unit tests for the plugin safety harness primitives:
+bounds detection, image comparison, and mode enumeration.
+
+These don't load real plugins, so they run anywhere (including core CI where
+plugin-repos is empty).
+"""
+
+import importlib.util
+import json
+from pathlib import Path
+
+import pytest
+from PIL import Image
+
+from src.plugin_system.testing.bounds_display_manager import BoundsCheckingDisplayManager
+from src.plugin_system.testing.harness import (
+    _TOLERATED_UPDATE_ERRORS, compare_images, list_modes,
+)
+from src.plugin_system.testing.sizes import (
+    DEFAULT_TEST_SIZES, coerce_sizes, parse_size_token, resolve_test_sizes,
+)
+
+
+class TestBoundsDetection:
+    def test_reports_declared_size_not_canvas_size(self):
+        dm = BoundsCheckingDisplayManager(width=64, height=32)
+        assert dm.width == 64 and dm.height == 32
+        assert dm.matrix.width == 64 and dm.matrix.height == 32
+        # Backing canvas is padded out past the declared panel so far-overshoot
+        # coordinates land on-canvas and get flagged instead of clipped.
+        canvas_w, canvas_h = dm.image.size
+        assert canvas_w > 64 and canvas_h > 32
+
+    def test_far_overshoot_on_small_panel_is_detected(self):
+        # A coordinate meant for a wide build (x past 64) must still be caught
+        # when the declared panel is only 64 wide.
+        dm = BoundsCheckingDisplayManager(width=64, height=32)
+        dm.draw.rectangle([200, 5, 210, 10], fill=(255, 0, 0))
+        bbox = dm.check_overflow()
+        assert bbox is not None
+        assert bbox[0] >= 64
+
+    def test_in_bounds_drawing_has_no_overflow(self):
+        dm = BoundsCheckingDisplayManager(width=64, height=32)
+        dm.draw.rectangle([0, 0, 63, 31], fill=(255, 255, 255))
+        assert dm.check_overflow() is None
+
+    def test_right_overflow_is_detected(self):
+        dm = BoundsCheckingDisplayManager(width=64, height=32)
+        # Draw a few pixels past the right edge.
+        dm.draw.rectangle([60, 5, 70, 10], fill=(255, 0, 0))
+        bbox = dm.check_overflow()
+        assert bbox is not None
+        assert bbox[0] >= 64  # overflow starts at or past the declared width
+
+    def test_bottom_overflow_is_detected(self):
+        dm = BoundsCheckingDisplayManager(width=64, height=32)
+        dm.draw.rectangle([5, 30, 10, 40], fill=(0, 255, 0))
+        bbox = dm.check_overflow()
+        assert bbox is not None
+        assert bbox[3] > 32  # overflow extends past the declared height
+
+    def test_declared_image_is_cropped_to_panel(self):
+        dm = BoundsCheckingDisplayManager(width=64, height=32)
+        assert dm.get_image().size == (64, 32)
+
+    def test_snapshot_saves_cropped_panel(self, tmp_path):
+        dm = BoundsCheckingDisplayManager(width=128, height=32)
+        out = tmp_path / "snap.png"
+        dm.save_snapshot(str(out))
+        with Image.open(out) as img:
+            assert img.size == (128, 32)
+
+
+class TestArbitraryPanelSizes:
+    """The harness must handle any panel shape, not a fixed supported list."""
+
+    def test_overflow_extent_pads_to_largest_in_run(self):
+        # A wide run (extent 256) means content at x=200 on a 64-wide panel is
+        # caught; the same draw with a small extent would be clipped (false pass).
+        wide = BoundsCheckingDisplayManager(width=64, height=32, overflow_extent=(256, 32))
+        wide.draw.rectangle([200, 5, 210, 10], fill=(255, 0, 0))
+        assert wide.check_overflow() is not None
+
+        tight = BoundsCheckingDisplayManager(width=64, height=32, overflow_extent=(64, 32))
+        tight.draw.rectangle([200, 5, 210, 10], fill=(255, 0, 0))
+        assert tight.check_overflow() is None  # clipped beyond the small canvas
+
+    def test_unusual_shapes_report_their_declared_size(self):
+        for w, h in [(8, 2), (6, 6), (200, 8), (64, 96)]:
+            dm = BoundsCheckingDisplayManager(width=w, height=h)
+            assert dm.width == w and dm.height == h
+            assert dm.matrix.width == w and dm.matrix.height == h
+
+
+class TestUpdateErrorClassification:
+    """update() may fail for lack of network (tolerated) but a logic bug must
+    not pass green just because display() survives."""
+
+    def test_connectivity_errors_are_tolerated(self):
+        import socket
+        import urllib.error
+        for exc in (ConnectionError("x"), TimeoutError("x"), socket.gaierror("x"),
+                    urllib.error.URLError("x")):
+            assert isinstance(exc, _TOLERATED_UPDATE_ERRORS)
+
+    def test_logic_errors_are_not_tolerated(self):
+        for exc in (ValueError("x"), KeyError("x"), AttributeError("x"), TypeError("x")):
+            assert not isinstance(exc, _TOLERATED_UPDATE_ERRORS)
+
+
+class TestSizeParsing:
+    def test_parse_size_token_ok(self):
+        assert parse_size_token(" 128X32 ") == (128, 32)
+
+    def test_parse_size_token_rejects_garbage(self):
+        with pytest.raises(ValueError):
+            parse_size_token("128xabc")
+        with pytest.raises(ValueError):
+            parse_size_token("128-32")
+
+    def test_rejects_non_positive_dimensions(self):
+        for bad in ("0x32", "-64x32", "64x0", "64x-1"):
+            with pytest.raises(ValueError):
+                parse_size_token(bad)
+        with pytest.raises(ValueError):
+            coerce_sizes([[0, 32]])
+        with pytest.raises(ValueError):
+            coerce_sizes("64x-1")
+
+    def test_coerce_sizes_from_string_and_pairs(self):
+        assert coerce_sizes("8x16,64x64") == [(8, 16), (64, 64)]
+        assert coerce_sizes([[8, 16], (64, 64)]) == [(8, 16), (64, 64)]
+        assert coerce_sizes(None) is None
+        assert coerce_sizes("") is None
+
+    def test_resolve_precedence_env_then_spec_then_default(self, monkeypatch):
+        monkeypatch.delenv("LEDMATRIX_TEST_SIZES", raising=False)
+        assert resolve_test_sizes(None) == list(DEFAULT_TEST_SIZES)
+        assert resolve_test_sizes([[8, 16]]) == [(8, 16)]
+        monkeypatch.setenv("LEDMATRIX_TEST_SIZES", "5x5")
+        # env wins over a per-plugin spec
+        assert resolve_test_sizes([[8, 16]]) == [(5, 5)]
+
+
+class TestCompareImages:
+    def test_identical_images_match(self):
+        a = Image.new("RGB", (16, 16), (10, 20, 30))
+        b = a.copy()
+        ok, diff_pixels, max_delta = compare_images(a, b)
+        assert ok and diff_pixels == 0 and max_delta == 0
+
+    def test_different_images_fail_at_zero_tolerance(self):
+        a = Image.new("RGB", (16, 16), (0, 0, 0))
+        b = a.copy()
+        b.putpixel((1, 1), (255, 255, 255))
+        ok, diff_pixels, max_delta = compare_images(a, b)
+        assert not ok and diff_pixels == 1 and max_delta == 255
+
+    def test_tolerance_absorbs_small_noise(self):
+        a = Image.new("RGB", (16, 16), (100, 100, 100))
+        b = a.copy()
+        b.putpixel((2, 2), (103, 100, 100))  # delta 3
+        ok, _, max_delta = compare_images(a, b, max_delta=5, max_diff_pixels=0)
+        assert ok and max_delta == 3
+
+    def test_size_mismatch_fails(self):
+        a = Image.new("RGB", (16, 16))
+        b = Image.new("RGB", (32, 16))
+        ok, _, _ = compare_images(a, b)
+        assert not ok
+
+
+class TestListModes:
+    def test_instance_modes_take_precedence(self):
+        inst = type("P", (), {"modes": ["a", "b"]})()
+        assert list_modes(inst, {"display_modes": ["x"]}, "pid") == ["a", "b"]
+
+    def test_falls_back_to_manifest_display_modes(self):
+        inst = type("P", (), {})()
+        assert list_modes(inst, {"display_modes": ["x", "y"]}, "pid") == ["x", "y"]
+
+    def test_falls_back_to_plugin_id(self):
+        inst = type("P", (), {})()
+        assert list_modes(inst, {}, "pid") == ["pid"]
+
+
+def _load_check_plugin_cli():
+    """Load scripts/check_plugin.py by path (it isn't an importable package)."""
+    root = Path(__file__).resolve().parents[2]
+    path = root / "scripts" / "check_plugin.py"
+    spec = importlib.util.spec_from_file_location("check_plugin_cli", path)
+    mod = importlib.util.module_from_spec(spec)
+    spec.loader.exec_module(mod)
+    return mod
+
+
+def _make_fixture_plugin(tmp_path, harness):
+    """Create a minimal plugin dir with a test/harness.json; return its parent
+    (the search dir)."""
+    pdir = tmp_path / "plugins" / "demo-clock"
+    (pdir / "test").mkdir(parents=True)
+    (pdir / "manifest.json").write_text(json.dumps({
+        "id": "demo-clock", "name": "Demo Clock", "version": "1.0.0",
+        "author": "test", "entry_point": "manager.py", "class_name": "DemoClock",
+        "display_modes": ["demo-clock"], "compatible_versions": ["*"],
+    }))
+    (pdir / "test" / "harness.json").write_text(json.dumps(harness))
+    return pdir.parent
+
+
+class TestCheckPluginHonorsHarnessJson:
+    """Regression: check_plugin.py (the CI tool) must apply test/harness.json so
+    its render reproduces the committed goldens — otherwise time/data-dependent
+    plugins drift on every CI run."""
+
+    def test_harness_json_supplies_render_settings(self, tmp_path, monkeypatch):
+        mod = _load_check_plugin_cli()
+        search = _make_fixture_plugin(tmp_path, {
+            "config": {"timezone": "UTC"},
+            "freeze_time": "2025-08-01 15:25:00",
+            "sizes": [[128, 32]],
+        })
+        captured = {}
+        monkeypatch.setattr(mod, "render_plugin_matrix",
+                            lambda **kw: captured.update(kw) or [])
+        monkeypatch.setattr(mod, "compare_to_goldens", lambda *a, **k: [])
+        mod.check_one(
+            plugin_id="demo-clock", search_dirs=[str(search)], sizes=None,
+            mock_data={}, config={}, run_update=True, out_dir=None,
+            update_golden=False, golden_dir_override=None, freeze_time=None,
+        )
+        assert captured["freeze_time"] == "2025-08-01 15:25:00"
+        assert captured["config"]["timezone"] == "UTC"
+        assert captured["sizes"] == [(128, 32)]
+
+    def test_cli_flags_override_harness_json(self, tmp_path, monkeypatch):
+        mod = _load_check_plugin_cli()
+        search = _make_fixture_plugin(tmp_path, {
+            "config": {"timezone": "UTC"},
+            "freeze_time": "2025-08-01 15:25:00",
+        })
+        captured = {}
+        monkeypatch.setattr(mod, "render_plugin_matrix",
+                            lambda **kw: captured.update(kw) or [])
+        monkeypatch.setattr(mod, "compare_to_goldens", lambda *a, **k: [])
+        mod.check_one(
+            plugin_id="demo-clock", search_dirs=[str(search)], sizes=None,
+            mock_data={}, config={"timezone": "America/New_York"},
+            run_update=True, out_dir=None, update_golden=False,
+            golden_dir_override=None, freeze_time="2030-01-01 00:00:00",
+        )
+        assert captured["freeze_time"] == "2030-01-01 00:00:00"
+        assert captured["config"]["timezone"] == "America/New_York"

test/plugins/test_plugin_matrix.py

@@ -0,0 +1,115 @@
+"""
+Cross-size / cross-screen plugin safety test.
+
+For every discovered plugin, render every declared screen at every supported
+matrix size and assert it: loads, renders without crashing, stays within the
+panel bounds, and — for plugins that ship golden images — matches them.
+
+Plugin discovery (first match wins):
+  - $LEDMATRIX_PLUGINS_DIR  (os.pathsep-separated list of dirs), else
+  - <project_root>/plugin-repos and <project_root>/plugins
+
+A plugin opts into golden-image checks by adding test/golden/<WxH>/<mode>.png
+(and usually test/harness.json for deterministic config / mock data / time).
+"""
+
+import os
+from pathlib import Path
+from typing import Dict, List
+
+import pytest
+
+from src.plugin_system.testing.harness import (
+    render_plugin_matrix, compare_to_goldens,
+)
+from src.plugin_system.testing.loading import load_config_defaults, load_harness_spec
+from src.plugin_system.testing.sizes import resolve_test_sizes
+
+PROJECT_ROOT = Path(__file__).resolve().parents[2]
+
+# Set LEDMATRIX_REQUIRE_PLUGINS=1 in any CI/hardware pipeline where plugins are
+# expected to be present, so a discovery drift (empty search path) fails loudly
+# instead of silently skipping and losing this safety signal.
+_REQUIRE_PLUGINS = os.environ.get("LEDMATRIX_REQUIRE_PLUGINS") == "1"
+
+
+def _plugin_search_dirs() -> List[Path]:
+    env = os.environ.get("LEDMATRIX_PLUGINS_DIR")
+    if env:
+        return [Path(p) for p in env.split(os.pathsep) if p]
+    return [PROJECT_ROOT / "plugin-repos", PROJECT_ROOT / "plugins"]
+
+
+def _discover() -> Dict[str, Path]:
+    """Map plugin_id -> plugin_dir for all plugins on the search path."""
+    found: Dict[str, Path] = {}
+    for base in _plugin_search_dirs():
+        if not base.exists():
+            continue
+        for child in sorted(base.iterdir()):
+            if (child / "manifest.json").exists() and child.name not in found:
+                found[child.name] = child
+    return found
+
+
+_PLUGINS = _discover()
+
+
+@pytest.mark.plugin
+def test_plugins_were_discovered() -> None:
+    """Guard against silently skipping the whole matrix when discovery drifts.
+
+    Local dev and the plugin-less core CI legitimately have no plugins, so we
+    skip there; but when LEDMATRIX_REQUIRE_PLUGINS=1 an empty search path is a
+    hard failure rather than a green no-op.
+    """
+    if _PLUGINS:
+        return
+    search = [str(p) for p in _plugin_search_dirs()]
+    if _REQUIRE_PLUGINS:
+        pytest.fail(
+            "LEDMATRIX_REQUIRE_PLUGINS=1 but no plugins were discovered on the "
+            f"search path: {search}"
+        )
+    pytest.skip(f"no plugins found on the search path: {search}")
+
+
+@pytest.mark.plugin
+@pytest.mark.skipif(not _PLUGINS, reason="no plugins found on the search path")
+@pytest.mark.parametrize("plugin_id", sorted(_PLUGINS))
+def test_plugin_renders_across_sizes_and_screens(plugin_id: str) -> None:
+    plugin_dir = _PLUGINS[plugin_id]
+    spec = load_harness_spec(plugin_dir)
+
+    config = {"enabled": True}
+    config.update(load_config_defaults(plugin_dir))
+    config.update(spec.get("config", {}))
+
+    # Sizes: LEDMATRIX_TEST_SIZES env (test on real hardware) wins, then the
+    # plugin's own harness.json "sizes", else the default representative sample.
+    sizes = resolve_test_sizes(spec.get("sizes"))
+
+    results = render_plugin_matrix(
+        plugin_id=plugin_id,
+        plugin_dir=plugin_dir,
+        config=config,
+        mock_data=spec.get("mock_data_contents", {}),
+        sizes=sizes,
+        run_update=not spec.get("skip_update", False),
+        freeze_time=spec.get("freeze_time"),
+    )
+    compare_to_goldens(results, plugin_dir / "test" / "golden")
+
+    failures = []
+    for r in results:
+        if r.error is not None:
+            failures.append(f"{r.size_label} {r.mode}: crashed: {r.error}")
+        elif r.overflow is not None:
+            failures.append(f"{r.size_label} {r.mode}: overflow past panel bbox={r.overflow}")
+        elif r.golden_checked and r.golden_ok is False:
+            failures.append(
+                f"{r.size_label} {r.mode}: golden drift {r.golden_diff_pixels}px "
+                f"(max Δ={r.golden_max_delta})"
+            )
+
+    assert not failures, f"{plugin_id} failed:\n  " + "\n  ".join(failures)

test/web_interface/test_systemctl_sudoers_alignment.py

@@ -0,0 +1,76 @@
+"""Guards that every privileged systemctl call the web interface makes is
+covered by a passwordless-sudo grant in configure_web_sudo.sh.
+
+The web interface runs headless (no TTY), so any `sudo` call that is not
+matched by a NOPASSWD rule in /etc/sudoers.d/ledmatrix_web falls back to a
+password prompt and fails with:
+
+    sudo: a terminal is required to read the password
+
+sudo matches the command line by exact string, so `systemctl start ledmatrix`
+and `systemctl start ledmatrix.service` are NOT interchangeable. This test
+parses both the production blueprint and the sudoers-generator script and
+asserts the (verb, unit) pairs line up, catching the suffix-mismatch class of
+bug before it ships.
+"""
+
+import ast
+import re
+from pathlib import Path
+
+PROJECT_ROOT = Path(__file__).resolve().parents[2]
+API_V3 = PROJECT_ROOT / "web_interface" / "blueprints" / "api_v3.py"
+SUDOERS_SCRIPT = PROJECT_ROOT / "scripts" / "install" / "configure_web_sudo.sh"
+
+
+def _sudo_systemctl_calls(source: str) -> set[tuple[str, str]]:
+    """Return (verb, unit) for every list literal beginning with
+    ['sudo', 'systemctl', ...] passed to a subprocess call in the source."""
+    calls: set[tuple[str, str]] = set()
+    for node in ast.walk(ast.parse(source)):
+        if not isinstance(node, ast.List):
+            continue
+        elts = node.elts
+        if len(elts) < 4:
+            continue
+        if not all(isinstance(e, ast.Constant) and isinstance(e.value, str) for e in elts[:4]):
+            continue
+        if elts[0].value == "sudo" and elts[1].value == "systemctl":
+            calls.add((elts[2].value, elts[3].value))
+    return calls
+
+
+def _granted_systemctl_rules(script: str) -> set[tuple[str, str]]:
+    """Return (verb, unit) for each `$SYSTEMCTL_PATH <verb> <unit>` NOPASSWD
+    grant emitted by the sudoers-generator script."""
+    rules: set[tuple[str, str]] = set()
+    for match in re.finditer(r"\$SYSTEMCTL_PATH\s+(\S+)\s+(\S+)", script):
+        verb, unit = match.group(1), match.group(2).rstrip('"')
+        rules.add((verb, unit))
+    return rules
+
+
+def test_every_sudo_systemctl_call_is_granted() -> None:
+    calls = _sudo_systemctl_calls(API_V3.read_text())
+    rules = _granted_systemctl_rules(SUDOERS_SCRIPT.read_text())
+
+    assert calls, "expected to find sudo systemctl calls in api_v3.py"
+
+    uncovered = {c for c in calls if c not in rules}
+    assert not uncovered, (
+        "These sudo systemctl calls have no matching NOPASSWD grant in "
+        "configure_web_sudo.sh; they will fail headless with "
+        "'sudo: a terminal is required to read the password': "
+        + ", ".join(f"systemctl {v} {u}" for v, u in sorted(uncovered))
+    )
+
+
+def test_units_are_fully_qualified() -> None:
+    """Privileged systemctl calls must name the unit as <name>.service so they
+    match the sudoers grants, which use the fully-qualified unit name."""
+    calls = _sudo_systemctl_calls(API_V3.read_text())
+    unqualified = {(v, u) for v, u in calls if not u.endswith(".service")}
+    assert not unqualified, (
+        "sudo systemctl calls must use fully-qualified .service unit names: "
+        + ", ".join(f"systemctl {v} {u}" for v, u in sorted(unqualified))
+    )

web_interface/blueprints/api_v3.py

@@ -190,7 +190,7 @@ def _ensure_display_service_running():
     if status.get('active'):
         status['started'] = False
         return status
-    result = _run_systemctl_command(['sudo', 'systemctl', 'start', 'ledmatrix'])
+    result = _run_systemctl_command(['sudo', 'systemctl', 'start', 'ledmatrix.service'])
     service_status = _get_display_service_status()
     result['started'] = result.get('returncode') == 0
     result['active'] = service_status.get('active')
@@ -199,7 +199,7 @@ def _ensure_display_service_running():
 
 def _stop_display_service():
     """Stop the ledmatrix display service."""
-    result = _run_systemctl_command(['sudo', 'systemctl', 'stop', 'ledmatrix'])
+    result = _run_systemctl_command(['sudo', 'systemctl', 'stop', 'ledmatrix.service'])
     status = _get_display_service_status()
     result['active'] = status.get('active')
     result['status'] = status
@@ -705,7 +705,8 @@ def save_main_config():
         display_fields = ['rows', 'cols', 'chain_length', 'parallel', 'brightness', 'hardware_mapping',
                          'gpio_slowdown', 'rp1_rio', 'scan_mode', 'disable_hardware_pulsing', 'inverse_colors', 'show_refresh_rate',
                          'pwm_bits', 'pwm_dither_bits', 'pwm_lsb_nanoseconds', 'limit_refresh_rate_hz', 'use_short_date_format',
-                         'max_dynamic_duration_seconds', 'led_rgb_sequence', 'multiplexing', 'panel_type']
+                         'max_dynamic_duration_seconds', 'led_rgb_sequence', 'multiplexing', 'panel_type',
+                         'row_address_type']
 
         if any(k in data for k in display_fields):
             if 'display' not in current_config:
@@ -736,14 +737,23 @@ def save_main_config():
                 except (ValueError, TypeError):
                     return jsonify({'status': 'error', 'message': f"Invalid multiplexing value '{data['multiplexing']}'. Must be an integer from 0 to 22."}), 400
 
+            # Validate row_address_type
+            if 'row_address_type' in data:
+                try:
+                    rat_val = int(data['row_address_type'])
+                    if rat_val < 0 or rat_val > 4:
+                        return jsonify({'status': 'error', 'message': f"Invalid row_address_type '{data['row_address_type']}'. Must be an integer from 0 to 4."}), 400
+                except (ValueError, TypeError):
+                    return jsonify({'status': 'error', 'message': f"Invalid row_address_type '{data['row_address_type']}'. Must be an integer from 0 to 4."}), 400
+
             # Handle hardware settings
             for field in ['rows', 'cols', 'chain_length', 'parallel', 'brightness', 'hardware_mapping', 'scan_mode',
                          'pwm_bits', 'pwm_dither_bits', 'pwm_lsb_nanoseconds', 'limit_refresh_rate_hz',
-                         'led_rgb_sequence', 'multiplexing', 'panel_type']:
+                         'led_rgb_sequence', 'multiplexing', 'panel_type', 'row_address_type']:
                 if field in data:
                     if field in ['rows', 'cols', 'chain_length', 'parallel', 'brightness', 'scan_mode',
                                'pwm_bits', 'pwm_dither_bits', 'pwm_lsb_nanoseconds', 'limit_refresh_rate_hz',
-                               'multiplexing']:
+                               'multiplexing', 'row_address_type']:
                         current_config['display']['hardware'][field] = int(data[field])
                     else:
                         current_config['display']['hardware'][field] = data[field]
@@ -1461,7 +1471,7 @@ def execute_system_action():
                 # For on-demand modes, we would need to integrate with the display controller
                 # For now, just start the display service
                 try:
-                    result = subprocess.run(['sudo', 'systemctl', 'start', 'ledmatrix'],
+                    result = subprocess.run(['sudo', 'systemctl', 'start', 'ledmatrix.service'],
                                          capture_output=True, text=True, timeout=10)
                 except subprocess.TimeoutExpired as e:
                     logger.error("start_display (%s) timed out: %s", mode, e)
@@ -1478,16 +1488,16 @@ def execute_system_action():
                     resp['stderr'] = result.stderr.strip()
                 return jsonify(resp)
             else:
-                result = subprocess.run(['sudo', 'systemctl', 'start', 'ledmatrix'],
+                result = subprocess.run(['sudo', 'systemctl', 'start', 'ledmatrix.service'],
                                      capture_output=True, text=True, timeout=10)
         elif action == 'stop_display':
-            result = subprocess.run(['sudo', 'systemctl', 'stop', 'ledmatrix'],
+            result = subprocess.run(['sudo', 'systemctl', 'stop', 'ledmatrix.service'],
                                  capture_output=True, text=True, timeout=10)
         elif action == 'enable_autostart':
-            result = subprocess.run(['sudo', 'systemctl', 'enable', 'ledmatrix'],
+            result = subprocess.run(['sudo', 'systemctl', 'enable', 'ledmatrix.service'],
                                  capture_output=True, text=True, timeout=10)
         elif action == 'disable_autostart':
-            result = subprocess.run(['sudo', 'systemctl', 'disable', 'ledmatrix'],
+            result = subprocess.run(['sudo', 'systemctl', 'disable', 'ledmatrix.service'],
                                  capture_output=True, text=True, timeout=10)
         elif action == 'reboot_system':
             result = subprocess.run(['sudo', 'reboot'],
@@ -1568,12 +1578,72 @@ def execute_system_action():
                 'message': pull_message,
             })
         elif action == 'restart_display_service':
-            result = subprocess.run(['sudo', 'systemctl', 'restart', 'ledmatrix'],
+            result = subprocess.run(['sudo', 'systemctl', 'restart', 'ledmatrix.service'],
                                  capture_output=True, text=True, timeout=10)
         elif action == 'restart_web_service':
             # Try to restart the web service (assuming it's ledmatrix-web.service)
-            result = subprocess.run(['sudo', 'systemctl', 'restart', 'ledmatrix-web'],
+            result = subprocess.run(['sudo', 'systemctl', 'restart', 'ledmatrix-web.service'],
                                  capture_output=True, text=True, timeout=10)
+        elif action == 'install_base_requirements':
+            req_file = PROJECT_ROOT / 'requirements.txt'
+            if not req_file.exists():
+                return jsonify({'status': 'error', 'message': 'No requirements.txt found at project root'})
+            result = subprocess.run(
+                [sys.executable, '-m', 'pip', 'install', '--break-system-packages', '-r', str(req_file)],
+                capture_output=True, text=True, timeout=120, cwd=str(PROJECT_ROOT)
+            )
+            return jsonify({
+                'status': 'success' if result.returncode == 0 else 'error',
+                'message': 'Base requirements installed successfully' if result.returncode == 0 else 'pip install failed',
+                'output': (result.stdout + result.stderr).strip()
+            })
+        elif action == 'install_plugin_requirements':
+            plugins_dir = Path(plugin_manager.plugins_dir) if plugin_manager else PROJECT_ROOT / 'plugin-repos'
+            results = []
+            if plugins_dir.exists():
+                for p in sorted(plugins_dir.iterdir()):
+                    req = p / 'requirements.txt'
+                    if p.is_dir() and req.exists():
+                        r = subprocess.run(
+                            [sys.executable, '-m', 'pip', 'install', '--break-system-packages', '-r', str(req)],
+                            capture_output=True, text=True, timeout=60
+                        )
+                        results.append({
+                            'plugin': p.name,
+                            'ok': r.returncode == 0,
+                            'output': (r.stdout + r.stderr).strip()
+                        })
+            ok_count = sum(1 for r in results if r['ok'])
+            all_ok = all(r['ok'] for r in results) if results else True
+            return jsonify({
+                'status': 'success' if all_ok else 'error',
+                'message': f'Processed {len(results)} plugin(s) — {ok_count} succeeded' if results else 'No plugin requirements.txt files found',
+                'details': results
+            })
+        elif action == 'force_git_reset':
+            project_dir = str(PROJECT_ROOT)
+            fetch = subprocess.run(
+                ['git', 'fetch', 'origin'],
+                capture_output=True, text=True, timeout=30, cwd=project_dir
+            )
+            if fetch.returncode != 0:
+                return jsonify({'status': 'error', 'message': 'git fetch failed', 'output': fetch.stderr.strip()})
+            reset = subprocess.run(
+                ['git', 'reset', '--hard', 'origin/main'],
+                capture_output=True, text=True, timeout=30, cwd=project_dir
+            )
+            return jsonify({
+                'status': 'success' if reset.returncode == 0 else 'error',
+                'message': 'Reset to origin/main successfully' if reset.returncode == 0 else 'git reset failed',
+                'output': (reset.stdout + reset.stderr).strip()
+            })
+        elif action == 'clear_pycache':
+            cleared = 0
+            for d in PROJECT_ROOT.rglob('__pycache__'):
+                if d.is_dir():
+                    shutil.rmtree(d, ignore_errors=True)
+                    cleared += 1
+            return jsonify({'status': 'success', 'message': f'Cleared {cleared} __pycache__ directories'})
         else:
             return jsonify({'status': 'error', 'message': 'Unknown action'}), 400
 
@@ -1596,6 +1666,27 @@ def execute_system_action():
         logger.error("execute_system_action failed: %s", e, exc_info=True)
         return jsonify({'status': 'error', 'message': 'Action failed; see logs for details'}), 500
 
+@api_v3.route('/system/git-info', methods=['GET'])
+def get_git_info():
+    """Return branch, dirty state, recent commits and remote URL for the Tools tab."""
+    d = str(PROJECT_ROOT)
+    try:
+        branch = subprocess.run(['git', 'branch', '--show-current'], capture_output=True, text=True, timeout=10, cwd=d)
+        status = subprocess.run(['git', 'status', '--short', '--untracked-files=no'], capture_output=True, text=True, timeout=15, cwd=d)
+        log    = subprocess.run(['git', 'log', '--oneline', '-5'], capture_output=True, text=True, timeout=10, cwd=d)
+        remote = subprocess.run(['git', 'remote', 'get-url', 'origin'], capture_output=True, text=True, timeout=10, cwd=d)
+        return jsonify({
+            'branch': branch.stdout.strip(),
+            'dirty': bool(status.stdout.strip()),
+            'status': status.stdout.strip(),
+            'recent_commits': log.stdout.strip(),
+            'remote_url': remote.stdout.strip(),
+        })
+    except Exception as e:
+        logger.error("get_git_info failed: %s", e, exc_info=True)
+        return jsonify({'status': 'error', 'message': 'Failed to get git info'}), 500
+
+
 @api_v3.route('/hardware/status', methods=['GET'])
 def get_hardware_status():
     """Return LED matrix hardware initialization status written by display_manager at startup."""
@@ -3709,13 +3800,14 @@ def _parse_form_value_with_schema(value, key_path, schema):
                 except ValueError:
                     return prop.get('default', 0.0)
 
-        # Try parsing as number (fallback)
-        try:
-            if '.' in stripped:
-                return float(stripped)
-            return int(stripped)
-        except ValueError:
-            pass
+        # Try parsing as number (fallback) — skip when schema explicitly says string
+        if not (prop and prop.get('type') == 'string'):
+            try:
+                if '.' in stripped:
+                    return float(stripped)
+                return int(stripped)
+            except ValueError:
+                pass
 
         # Return as string
         return value

web_interface/blueprints/pages_v3.py

@@ -90,6 +90,8 @@ def load_partial(partial_name):
             return _load_cache_partial()
         elif partial_name == 'operation-history':
             return _load_operation_history_partial()
+        elif partial_name == 'tools':
+            return _load_tools_partial()
         else:
             return "Partial not found", 404
 
@@ -448,6 +450,15 @@ def _load_operation_history_partial():
         return "Error loading partial", 500
 
 
+def _load_tools_partial():
+    """Load tools/utilities partial."""
+    try:
+        return render_template('v3/partials/tools.html')
+    except Exception:
+        logger.error("Error loading partial", exc_info=True)
+        return "Error loading partial", 500
+
+
 def _load_plugin_config_partial(plugin_id):
     """
     Load plugin configuration partial - server-side rendered form.

web_interface/templates/v3/base.html

@@ -1009,6 +1009,11 @@
                             class="nav-tab">
                         <i class="fas fa-history"></i>Operation History
                     </button>
+                    <button @click="activeTab = 'tools'"
+                            :class="activeTab === 'tools' ? 'nav-tab-active' : ''"
+                            class="nav-tab">
+                        <i class="fas fa-tools"></i>Tools
+                    </button>
                 </nav>
             </div>
 
@@ -1290,6 +1295,18 @@
                 </div>
             </div>
 
+            <!-- Tools tab -->
+            <div x-show="activeTab === 'tools'" x-transition>
+                <div id="tools-content" hx-get="/v3/partials/tools" hx-trigger="loadtab" hx-swap="innerHTML">
+                    <div class="animate-pulse">
+                        <div class="bg-white rounded-lg shadow p-6">
+                            <div class="h-4 bg-gray-200 rounded w-1/4 mb-4"></div>
+                            <div class="h-32 bg-gray-200 rounded"></div>
+                        </div>
+                    </div>
+                </div>
+            </div>
+
             <!-- Dynamic Plugin Tabs - HTMX Lazy Loading -->
             <!-- 
                 Architecture: Server-side rendered plugin configuration forms

web_interface/templates/v3/partials/display.html

@@ -68,7 +68,7 @@
                            name="chain_length"
                            value="{{ main_config.display.hardware.chain_length or 2 }}"
                            min="1"
-                           max="8"
+                           max="24"
                            class="form-control">
                     <p class="mt-1 text-sm text-gray-600">Number of LED panels chained together</p>
                 </div>
@@ -166,6 +166,18 @@
                     </select>
                     <p class="mt-1 text-sm text-gray-600">Special panel chipset initialization (use Standard unless your panel requires it)</p>
                 </div>
+
+                <div class="form-group">
+                    <label for="row_address_type" class="block text-sm font-medium text-gray-700">Row Address Type</label>
+                    <select id="row_address_type" name="row_address_type" class="form-control">
+                        <option value="0" {% if main_config.display.hardware.get('row_address_type', 0)|int == 0 %}selected{% endif %}>0 - Default</option>
+                        <option value="1" {% if main_config.display.hardware.get('row_address_type', 0)|int == 1 %}selected{% endif %}>1 - AB-addressed panels</option>
+                        <option value="2" {% if main_config.display.hardware.get('row_address_type', 0)|int == 2 %}selected{% endif %}>2 - Row direct</option>
+                        <option value="3" {% if main_config.display.hardware.get('row_address_type', 0)|int == 3 %}selected{% endif %}>3 - ABC-addressed panels</option>
+                        <option value="4" {% if main_config.display.hardware.get('row_address_type', 0)|int == 4 %}selected{% endif %}>4 - ABC Shift + DE direct</option>
+                    </select>
+                    <p class="mt-1 text-sm text-gray-600">Row addressing scheme — leave at Default (0) unless your panel requires a specific type</p>
+                </div>
             </div>
 
             <div class="grid grid-cols-1 md:grid-cols-3 gap-4">

web_interface/templates/v3/partials/tools.html

@@ -0,0 +1,306 @@
+<div class="space-y-6" id="tools-root">
+
+    <!-- Git & Updates -->
+    <div class="bg-white rounded-lg shadow p-6">
+        <div class="border-b border-gray-200 pb-4 mb-6">
+            <h2 class="text-lg font-semibold text-gray-900">Git &amp; Updates</h2>
+            <p class="mt-1 text-sm text-gray-600">Inspect the current git state and pull or reset to the latest remote code.</p>
+        </div>
+
+        <!-- Git status info -->
+        <div id="git-info-panel" class="mb-6 bg-gray-50 border border-gray-200 rounded-lg p-4 text-sm">
+            <div class="animate-pulse text-gray-400">Loading git info…</div>
+        </div>
+
+        <div class="space-y-4">
+            <!-- Pull latest -->
+            <div class="flex items-start justify-between gap-4">
+                <div>
+                    <p class="text-sm font-medium text-gray-900">Pull latest (rebase)</p>
+                    <p class="text-xs text-gray-500 mt-0.5">Stashes local changes, runs <code class="bg-gray-100 px-1 rounded">git pull --rebase</code>, then restores the stash.</p>
+                </div>
+                <button id="btn-git-pull" onclick="toolsAction('git_pull', 'btn-git-pull', 'result-git-pull')"
+                        class="shrink-0 inline-flex items-center px-3 py-2 border border-gray-300 text-sm font-medium rounded-md text-gray-700 bg-white hover:bg-gray-50">
+                    <i class="fas fa-download mr-2"></i>Pull Latest
+                </button>
+            </div>
+            <div id="result-git-pull" class="hidden"></div>
+
+            <!-- Force reset -->
+            <div class="flex items-start justify-between gap-4 pt-4 border-t border-gray-100">
+                <div>
+                    <p class="text-sm font-medium text-gray-900">Force reset to <code class="bg-gray-100 px-1 rounded">origin/main</code></p>
+                    <p class="text-xs text-gray-500 mt-0.5">Runs <code class="bg-gray-100 px-1 rounded">git fetch origin</code> then <code class="bg-gray-100 px-1 rounded">git reset --hard origin/main</code>. Discards all local changes.</p>
+                </div>
+                <div class="shrink-0 flex flex-col items-end gap-2">
+                    <button id="btn-force-reset-confirm" onclick="showForceResetConfirm()"
+                            class="inline-flex items-center px-3 py-2 border border-red-300 text-sm font-medium rounded-md text-red-700 bg-white hover:bg-red-50">
+                        <i class="fas fa-exclamation-triangle mr-2"></i>Force Reset…
+                    </button>
+                    <div id="force-reset-confirm-row" class="hidden flex items-center gap-2">
+                        <span class="text-xs text-red-700 font-medium">This discards all local changes. Sure?</span>
+                        <button onclick="toolsAction('force_git_reset', 'btn-force-reset-confirm', 'result-force-reset'); hideForceResetConfirm()"
+                                class="inline-flex items-center px-3 py-2 border border-transparent text-sm font-medium rounded-md text-white bg-red-600 hover:bg-red-700">
+                            Yes, reset
+                        </button>
+                        <button onclick="hideForceResetConfirm()"
+                                class="inline-flex items-center px-3 py-2 border border-gray-300 text-sm font-medium rounded-md text-gray-700 bg-white hover:bg-gray-50">
+                            Cancel
+                        </button>
+                    </div>
+                </div>
+            </div>
+            <div id="result-force-reset" class="hidden"></div>
+        </div>
+    </div>
+
+    <!-- Python Dependencies -->
+    <div class="bg-white rounded-lg shadow p-6">
+        <div class="border-b border-gray-200 pb-4 mb-6">
+            <h2 class="text-lg font-semibold text-gray-900">Python Dependencies</h2>
+            <p class="mt-1 text-sm text-gray-600">Re-run <code class="bg-gray-100 px-1 rounded">pip install</code> to fix missing or broken packages.</p>
+        </div>
+
+        <div class="space-y-4">
+            <!-- Base requirements -->
+            <div class="flex items-start justify-between gap-4">
+                <div>
+                    <p class="text-sm font-medium text-gray-900">Reinstall base requirements</p>
+                    <p class="text-xs text-gray-500 mt-0.5">Installs from <code class="bg-gray-100 px-1 rounded">requirements.txt</code> in the project root.</p>
+                </div>
+                <button id="btn-base-reqs" onclick="toolsAction('install_base_requirements', 'btn-base-reqs', 'result-base-reqs', true)"
+                        class="shrink-0 inline-flex items-center px-3 py-2 border border-gray-300 text-sm font-medium rounded-md text-gray-700 bg-white hover:bg-gray-50">
+                    <i class="fas fa-box mr-2"></i>Reinstall Base
+                </button>
+            </div>
+            <div id="result-base-reqs" class="hidden"></div>
+
+            <!-- Plugin requirements -->
+            <div class="flex items-start justify-between gap-4 pt-4 border-t border-gray-100">
+                <div>
+                    <p class="text-sm font-medium text-gray-900">Reinstall plugin requirements</p>
+                    <p class="text-xs text-gray-500 mt-0.5">Runs <code class="bg-gray-100 px-1 rounded">pip install</code> for every installed plugin that has a <code class="bg-gray-100 px-1 rounded">requirements.txt</code>.</p>
+                </div>
+                <button id="btn-plugin-reqs" onclick="toolsAction('install_plugin_requirements', 'btn-plugin-reqs', 'result-plugin-reqs', false, true)"
+                        class="shrink-0 inline-flex items-center px-3 py-2 border border-gray-300 text-sm font-medium rounded-md text-gray-700 bg-white hover:bg-gray-50">
+                    <i class="fas fa-puzzle-piece mr-2"></i>Reinstall Plugin Deps
+                </button>
+            </div>
+            <div id="result-plugin-reqs" class="hidden"></div>
+        </div>
+    </div>
+
+    <!-- Maintenance -->
+    <div class="bg-white rounded-lg shadow p-6">
+        <div class="border-b border-gray-200 pb-4 mb-6">
+            <h2 class="text-lg font-semibold text-gray-900">Maintenance</h2>
+            <p class="mt-1 text-sm text-gray-600">Housekeeping operations that don't affect config or plugins.</p>
+        </div>
+
+        <div class="space-y-4">
+            <div class="flex items-start justify-between gap-4">
+                <div>
+                    <p class="text-sm font-medium text-gray-900">Clear Python cache</p>
+                    <p class="text-xs text-gray-500 mt-0.5">Deletes all <code class="bg-gray-100 px-1 rounded">__pycache__</code> directories in the project. Useful after switching branches or debugging import issues.</p>
+                </div>
+                <button id="btn-clear-pycache" onclick="toolsAction('clear_pycache', 'btn-clear-pycache', 'result-clear-pycache')"
+                        class="shrink-0 inline-flex items-center px-3 py-2 border border-gray-300 text-sm font-medium rounded-md text-gray-700 bg-white hover:bg-gray-50">
+                    <i class="fas fa-broom mr-2"></i>Clear Cache
+                </button>
+            </div>
+            <div id="result-clear-pycache" class="hidden"></div>
+        </div>
+    </div>
+
+    <!-- Services -->
+    <div class="bg-white rounded-lg shadow p-6">
+        <div class="border-b border-gray-200 pb-4 mb-6">
+            <h2 class="text-lg font-semibold text-gray-900">Services</h2>
+            <p class="mt-1 text-sm text-gray-600">Quick access to service restarts.</p>
+        </div>
+
+        <div class="space-y-4">
+            <div class="flex items-start justify-between gap-4">
+                <div>
+                    <p class="text-sm font-medium text-gray-900">Restart display service</p>
+                    <p class="text-xs text-gray-500 mt-0.5">Restarts <code class="bg-gray-100 px-1 rounded">ledmatrix.service</code>.</p>
+                </div>
+                <button id="btn-restart-display" onclick="toolsAction('restart_display_service', 'btn-restart-display', 'result-restart-display')"
+                        class="shrink-0 inline-flex items-center px-3 py-2 border border-gray-300 text-sm font-medium rounded-md text-gray-700 bg-white hover:bg-gray-50">
+                    <i class="fas fa-sync-alt mr-2"></i>Restart Display
+                </button>
+            </div>
+            <div id="result-restart-display" class="hidden"></div>
+
+            <div class="flex items-start justify-between gap-4 pt-4 border-t border-gray-100">
+                <div>
+                    <p class="text-sm font-medium text-gray-900">Restart web interface</p>
+                    <p class="text-xs text-gray-500 mt-0.5">Restarts <code class="bg-gray-100 px-1 rounded">ledmatrix-web.service</code>. The page will go offline briefly.</p>
+                </div>
+                <button id="btn-restart-web" onclick="toolsAction('restart_web_service', 'btn-restart-web', 'result-restart-web')"
+                        class="shrink-0 inline-flex items-center px-3 py-2 border border-gray-300 text-sm font-medium rounded-md text-gray-700 bg-white hover:bg-gray-50">
+                    <i class="fas fa-globe mr-2"></i>Restart Web
+                </button>
+            </div>
+            <div id="result-restart-web" class="hidden"></div>
+        </div>
+    </div>
+
+</div>
+
+<script>
+(function () {
+    // ── helpers ──────────────────────────────────────────────────────────────
+
+    function setBusy(btnId, busy) {
+        const btn = document.getElementById(btnId);
+        if (!btn) return;
+        btn.disabled = busy;
+        btn.style.opacity = busy ? '0.6' : '';
+        btn.style.cursor  = busy ? 'wait' : '';
+        const icon = btn.querySelector('i');
+        if (icon) {
+            if (busy) {
+                icon.dataset.origClass = icon.className;
+                icon.className = 'fas fa-spinner fa-spin mr-2';
+            } else if (icon.dataset.origClass) {
+                icon.className = icon.dataset.origClass;
+            }
+        }
+    }
+
+    function showResult(resultId, ok, message, output, pluginDetails) {
+        const el = document.getElementById(resultId);
+        if (!el) return;
+        el.classList.remove('hidden');
+
+        const color = ok ? 'green' : 'red';
+        const icon  = ok ? 'fa-check-circle' : 'fa-times-circle';
+
+        let html = `
+            <div class="mt-3 rounded-md p-3 bg-${color}-50 border border-${color}-200">
+                <div class="flex items-start gap-2">
+                    <i class="fas ${icon} text-${color}-600 mt-0.5"></i>
+                    <span class="text-sm text-${color}-800">${escHtml(message)}</span>
+                </div>`;
+
+        if (output) {
+            html += `
+                <details class="mt-2">
+                    <summary class="text-xs text-${color}-700 cursor-pointer hover:underline">Show output</summary>
+                    <pre class="mt-2 text-xs bg-gray-900 text-gray-100 rounded p-3 overflow-x-auto whitespace-pre-wrap">${escHtml(output)}</pre>
+                </details>`;
+        }
+
+        if (pluginDetails && pluginDetails.length > 0) {
+            html += `<ul class="mt-3 space-y-1">`;
+            for (const d of pluginDetails) {
+                const dc = d.ok ? 'green' : 'red';
+                const di = d.ok ? 'fa-check' : 'fa-times';
+                html += `<li class="text-xs flex items-start gap-1">
+                    <i class="fas ${di} text-${dc}-600 mt-0.5 w-3"></i>
+                    <span class="text-gray-700">${escHtml(d.plugin)}</span>`;
+                if (d.output) {
+                    html += ` <details class="inline"><summary class="cursor-pointer text-gray-400 hover:underline ml-1">output</summary>
+                        <pre class="mt-1 text-xs bg-gray-900 text-gray-100 rounded p-2 overflow-x-auto whitespace-pre-wrap">${escHtml(d.output)}</pre></details>`;
+                }
+                html += `</li>`;
+            }
+            html += `</ul>`;
+        }
+
+        html += `</div>`;
+        el.innerHTML = html;
+    }
+
+    function escHtml(s) {
+        return String(s || '').replace(/&/g,'&amp;').replace(/</g,'&lt;').replace(/>/g,'&gt;').replace(/"/g,'&quot;');
+    }
+
+    // ── main action dispatcher ────────────────────────────────────────────────
+
+    window.toolsAction = function(action, btnId, resultId, showOutput, showPluginDetails) {
+        setBusy(btnId, true);
+        const el = document.getElementById(resultId);
+        if (el) el.classList.add('hidden');
+
+        fetch('/api/v3/system/action', {
+            method: 'POST',
+            headers: {'Content-Type': 'application/json'},
+            body: JSON.stringify({action})
+        })
+        .then(r => r.json())
+        .then(data => {
+            const ok = data.status === 'success';
+            showResult(
+                resultId, ok,
+                data.message || (ok ? 'Done' : 'Failed'),
+                showOutput ? (data.output || '') : '',
+                showPluginDetails ? (data.details || []) : null
+            );
+        })
+        .catch(err => {
+            showResult(resultId, false, 'Request failed: ' + err.message);
+        })
+        .finally(() => setBusy(btnId, false));
+    };
+
+    // ── force-reset confirm helpers ───────────────────────────────────────────
+
+    window.showForceResetConfirm = function() {
+        document.getElementById('force-reset-confirm-row').classList.remove('hidden');
+        document.getElementById('btn-force-reset-confirm').classList.add('hidden');
+    };
+
+    window.hideForceResetConfirm = function() {
+        document.getElementById('force-reset-confirm-row').classList.add('hidden');
+        document.getElementById('btn-force-reset-confirm').classList.remove('hidden');
+    };
+
+    // ── git info panel ────────────────────────────────────────────────────────
+
+    function loadGitInfo() {
+        const panel = document.getElementById('git-info-panel');
+        if (!panel) return;
+
+        fetch('/api/v3/system/git-info')
+            .then(r => r.json())
+            .then(d => {
+                const dirtyBadge = d.dirty
+                    ? '<span class="inline-flex items-center px-2 py-0.5 rounded text-xs font-medium bg-yellow-100 text-yellow-800">dirty</span>'
+                    : '<span class="inline-flex items-center px-2 py-0.5 rounded text-xs font-medium bg-green-100 text-green-800">clean</span>';
+
+                let html = `<div class="space-y-2">
+                    <div class="flex items-center gap-2">
+                        <i class="fas fa-code-branch text-gray-400"></i>
+                        <span class="font-mono text-gray-800">${escHtml(d.branch || 'unknown')}</span>
+                        ${dirtyBadge}
+                    </div>`;
+
+                if (d.dirty && d.status) {
+                    html += `<pre class="text-xs bg-yellow-50 border border-yellow-200 rounded p-2 overflow-x-auto whitespace-pre-wrap text-yellow-900">${escHtml(d.status)}</pre>`;
+                }
+
+                if (d.recent_commits) {
+                    html += `<div class="mt-2">
+                        <p class="text-xs text-gray-500 mb-1">Recent commits</p>
+                        <pre class="text-xs bg-gray-50 border border-gray-200 rounded p-2 overflow-x-auto whitespace-pre-wrap text-gray-700">${escHtml(d.recent_commits)}</pre>
+                    </div>`;
+                }
+
+                if (d.remote_url) {
+                    html += `<p class="text-xs text-gray-400 mt-1"><i class="fas fa-cloud mr-1"></i>${escHtml(d.remote_url)}</p>`;
+                }
+
+                html += `</div>`;
+                panel.innerHTML = html;
+            })
+            .catch(() => {
+                panel.innerHTML = '<span class="text-sm text-red-600">Could not load git info.</span>';
+            });
+    }
+
+    // Load on first render; HTMX will have already swapped us in by this point.
+    loadGitInfo();
+})();
+</script>