fix: address five review findings (NM retry loop, start_display message, code quality)

- wifi_monitor_daemon: reset _consecutive_internet_failures = 0 in both
  NM-restart exception handlers; previously both left the counter at threshold,
  causing an immediate retry on the next iteration instead of waiting another
  full backoff period

- api_v3: fix start_display failure message — when mode is set and systemctl
  returns non-zero, message now includes the failure reason and a hint rather
  than always reporting success phrasing

- wifi_manager: move _redirect_backend from class variable to instance variable
  in __init__ alongside _ap_enabled_at; class-level default shadowed correctly
  in practice (single instance) but was misleading

- wifi_manager: narrow broad except Exception in _check_internet_connectivity
  to (subprocess.SubprocessError, OSError) for ping and OSError for HTTP
  (urllib.error.URLError is an OSError subclass in Python 3)

- wifi_manager: remove redundant local 'import re as _re' in _validate_ap_config;
  re is already imported at module level (line 37)

Co-Authored-By: Claude Sonnet 4.6 <noreply@anthropic.com>

first_time_install.sh

@@ -1086,6 +1086,7 @@ SYSTEMCTL_PATH=$(which systemctl)
 REBOOT_PATH=$(which reboot)
 POWEROFF_PATH=$(which poweroff)
 BASH_PATH=$(which bash)
+JOURNALCTL_PATH=$(which journalctl 2>/dev/null || true)
 
 # Create sudoers content
 cat > /tmp/ledmatrix_web_sudoers << EOF
@@ -1101,10 +1102,22 @@ $ACTUAL_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH restart ledmatrix.service
 $ACTUAL_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH enable ledmatrix.service
 $ACTUAL_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH disable ledmatrix.service
 $ACTUAL_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH status ledmatrix.service
+$ACTUAL_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH is-active ledmatrix
+$ACTUAL_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH is-active ledmatrix.service
+$ACTUAL_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH start ledmatrix-web.service
+$ACTUAL_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH stop ledmatrix-web.service
+$ACTUAL_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH restart ledmatrix-web.service
 $ACTUAL_USER ALL=(ALL) NOPASSWD: $PYTHON_PATH $PROJECT_ROOT_DIR/display_controller.py
 $ACTUAL_USER ALL=(ALL) NOPASSWD: $BASH_PATH $PROJECT_ROOT_DIR/start_display.sh
 $ACTUAL_USER ALL=(ALL) NOPASSWD: $BASH_PATH $PROJECT_ROOT_DIR/stop_display.sh
 EOF
+if [ -n "$JOURNALCTL_PATH" ]; then
+    cat >> /tmp/ledmatrix_web_sudoers << EOF
+$ACTUAL_USER ALL=(ALL) NOPASSWD: $JOURNALCTL_PATH -u ledmatrix.service *
+$ACTUAL_USER ALL=(ALL) NOPASSWD: $JOURNALCTL_PATH -u ledmatrix *
+$ACTUAL_USER ALL=(ALL) NOPASSWD: $JOURNALCTL_PATH -t ledmatrix *
+EOF
+fi
 
 if [ -f "$SUDOERS_FILE" ] && cmp -s /tmp/ledmatrix_web_sudoers "$SUDOERS_FILE"; then
     echo "Sudoers configuration already up to date"

plugin-repos/march-madness/requirements.txt

@@ -1,4 +1,4 @@
 requests>=2.28.0
-Pillow>=9.1.0
+Pillow>=10.3.0
 pytz>=2022.1
 numpy>=1.24.0

scripts/install/configure_web_sudo.sh

@@ -89,9 +89,9 @@ TEMP_SUDOERS="/tmp/ledmatrix_web_sudoers_$$"
     echo "$WEB_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH status ledmatrix.service"
     echo "$WEB_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH is-active ledmatrix"
     echo "$WEB_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH is-active ledmatrix.service"
-    echo "$WEB_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH start ledmatrix-web"
+    echo "$WEB_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH start ledmatrix-web.service"
-    echo "$WEB_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH stop ledmatrix-web"
+    echo "$WEB_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH stop ledmatrix-web.service"
-    echo "$WEB_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH restart ledmatrix-web"
+    echo "$WEB_USER ALL=(ALL) NOPASSWD: $SYSTEMCTL_PATH restart ledmatrix-web.service"
 
     # Optional: journalctl (non-critical — skip if not found)
     if [ -n "$JOURNALCTL_PATH" ]; then

scripts/utils/wifi_monitor_daemon.py

@@ -10,6 +10,7 @@ import sys
 import time
 import logging
 import signal
+import subprocess
 from pathlib import Path
 
 # Add project root to path (parent of scripts/utils/)
@@ -43,6 +44,10 @@ class WiFiMonitorDaemon:
         self.wifi_manager = WiFiManager()
         self.running = True
         self.last_state = None
+        # Counts consecutive checks where nmcli says "connected" but internet is unreachable.
+        # After _nm_restart_threshold failures, NetworkManager is restarted as a recovery step.
+        self._consecutive_internet_failures = 0
+        self._nm_restart_threshold = 5  # ~2.5 min at 30s interval
 
         # Register signal handlers for graceful shutdown
         signal.signal(signal.SIGINT, self._signal_handler)
@@ -122,6 +127,43 @@ class WiFiMonitorDaemon:
                     else:
                         logger.debug(f"Status check: WiFi=disconnected, Ethernet={updated_ethernet}, AP={updated_status.ap_mode_active}")
                 
+                # Escalating recovery: if nmcli reports connected but actual internet
+                # is unreachable for several consecutive checks, restart NetworkManager.
+                # This is done HERE (not inside check_and_manage_ap_mode) to keep the
+                # AP-enable trigger clean and avoid false-positive AP enables from
+                # transient packet loss on otherwise working WiFi.
+                if updated_status.connected and not updated_status.ap_mode_active:
+                    if not self.wifi_manager.check_internet_connectivity():
+                        self._consecutive_internet_failures += 1
+                        logger.warning(
+                            f"Internet unreachable despite nmcli connection "
+                            f"({self._consecutive_internet_failures}/{self._nm_restart_threshold})"
+                        )
+                        if self._consecutive_internet_failures >= self._nm_restart_threshold:
+                            logger.warning("Restarting NetworkManager to recover internet connectivity")
+                            try:
+                                subprocess.run(
+                                    ["/usr/bin/systemctl", "restart", "NetworkManager"],
+                                    capture_output=True, timeout=20, check=True
+                                )
+                                self._consecutive_internet_failures = 0
+                                # NM restart causes a brief WiFi drop; reset the AP-mode grace
+                                # counter so that transient disconnect doesn't count toward
+                                # triggering AP mode.
+                                self.wifi_manager._disconnected_checks = 0
+                            except subprocess.CalledProcessError as e:
+                                logger.error(f"NetworkManager restart failed (rc={e.returncode}); "
+                                             "resetting failure counter to avoid tight retry loop")
+                                self._consecutive_internet_failures = 0
+                            except Exception as e:
+                                logger.error(f"NetworkManager restart error: {e}; "
+                                             "resetting failure counter to avoid tight retry loop")
+                                self._consecutive_internet_failures = 0
+                    else:
+                        self._consecutive_internet_failures = 0
+                else:
+                    self._consecutive_internet_failures = 0
+
                 # Sleep until next check
                 time.sleep(self.check_interval)
                 

src/wifi_manager.py

@@ -60,6 +60,11 @@ def get_wifi_config_path():
 
 HOSTAPD_CONFIG_PATH = Path("/etc/hostapd/hostapd.conf")
 DNSMASQ_CONFIG_PATH = Path("/etc/dnsmasq.d/ledmatrix-captive.conf")
+# Drop-in config for NetworkManager's built-in dnsmasq (ipv4.method=shared).
+# Writing address=/#/<ap_ip> here causes NM to resolve every hostname to the AP,
+# triggering the OS captive-portal popup automatically on iOS/Android/Windows/macOS.
+NM_DNSMASQ_SHARED_DIR = Path("/etc/NetworkManager/dnsmasq-shared.d")
+NM_DNSMASQ_SHARED_CONF = NM_DNSMASQ_SHARED_DIR / "ledmatrix-captive.conf"
 HOSTAPD_SERVICE = "hostapd"
 DNSMASQ_SERVICE = "dnsmasq"
 
@@ -137,6 +142,11 @@ class WiFiManager:
         self._disconnected_checks = 0
         self._disconnected_checks_required = 3  # Require 3 consecutive disconnected checks (90 seconds at 30s interval)
 
+        # Timestamp set when AP mode is enabled; used for the idle-timeout check
+        self._ap_enabled_at: Optional[float] = None
+        # Which redirect backend was used (iptables/nftables/None); set per-instance
+        self._redirect_backend: Optional[str] = None
+
         logger.info(f"WiFi Manager initialized - nmcli: {self.has_nmcli}, iwlist: {self.has_iwlist}, "
                    f"hostapd: {self.has_hostapd}, dnsmasq: {self.has_dnsmasq}, "
                    f"interface: {self._wifi_interface}, trixie: {self._is_trixie}")
@@ -200,6 +210,24 @@ class WiFiManager:
         except (subprocess.TimeoutExpired, subprocess.SubprocessError, OSError):
             return False
 
+    def _find_command_path(self, command: str) -> Optional[str]:
+        """
+        Return the absolute path of a command, checking sbin locations that may not
+        be on PATH in restricted service environments.  Returns None if not found.
+        """
+        try:
+            result = subprocess.run(["which", command], capture_output=True,
+                                    text=True, timeout=2)
+            if result.returncode == 0 and result.stdout.strip():
+                return result.stdout.strip()
+        except (subprocess.TimeoutExpired, subprocess.SubprocessError, OSError):
+            pass
+        for path in [f"/usr/sbin/{command}", f"/sbin/{command}",
+                     f"/usr/local/sbin/{command}"]:
+            if os.path.isfile(path) and os.access(path, os.X_OK):
+                return path
+        return None
+
     def _discover_wifi_interface(self) -> str:
         """
         Discover the primary WiFi interface name dynamically.
@@ -665,9 +693,8 @@ class WiFiManager:
 
     def _validate_ap_config(self) -> Tuple[str, int]:
         """Return a sanitized (ssid, channel) pair from config, falling back to defaults."""
-        import re as _re
         ssid = str(self.config.get("ap_ssid", DEFAULT_AP_SSID))
-        if not ssid or len(ssid) > 32 or not _re.match(r'^[\x20-\x7E]+$', ssid):
+        if not ssid or len(ssid) > 32 or not re.match(r'^[\x20-\x7E]+$', ssid):
             logger.warning(f"AP SSID '{ssid}' is invalid, falling back to default")
             ssid = DEFAULT_AP_SSID
         try:
@@ -681,109 +708,261 @@ class WiFiManager:
 
     def _setup_iptables_redirect(self) -> bool:
         """
-        Add iptables rules that redirect port 80 → Flask on 5000 for the captive portal.
+        Add port 80 → 5000 redirect rules for the captive portal.
-        The INPUT rule must accept port 5000 (post-redirect destination), not port 80.
+
-        ip_forward state is saved to disk before enabling; call _teardown_iptables_redirect
+        Tries iptables first, falls back to nftables (used by Debian Trixie).
-        to restore it.
+        When neither tool is available, logs a warning and returns True — the AP
-        Returns True if rules were applied.
+        still works and DNS spoofing still triggers the OS popup; users just land
+        on port 5000 directly rather than being redirected from port 80.
+
+        Only returns False when a tool was found but the rule addition itself failed.
         """
         try:
-            if subprocess.run(["which", "iptables"], capture_output=True,
+            iptables = self._find_command_path("iptables")
-                              timeout=2).returncode != 0:
+            nft = self._find_command_path("nft")
-                logger.debug("iptables unavailable; captive portal requires direct port-5000 access")
-                return False
 
-            # Save current ip_forward state so we can restore it exactly on teardown
+            if not iptables and not nft:
-            fwd = subprocess.run(["sysctl", "-n", "net.ipv4.ip_forward"],
+                logger.warning(
-                                 capture_output=True, text=True, timeout=3)
+                    "Neither iptables nor nft found; captive portal port-80 redirect unavailable. "
-            saved = fwd.stdout.strip() if fwd.returncode == 0 else "0"
+                    "DNS spoofing will still trigger the OS popup but HTTP on port 80 won't reach Flask."
-            try:
-                self._IP_FORWARD_SAVE_PATH.write_text(saved)
-            except OSError:
-                pass  # non-fatal; restore will fall back to "0"
-
-            sysctl_r = subprocess.run(
-                ["sudo", "sysctl", "-w", "net.ipv4.ip_forward=1"],
-                capture_output=True, text=True, timeout=5
                 )
-            if sysctl_r.returncode != 0:
+                self._redirect_backend = None
-                logger.error(f"Failed to enable ip_forward: {sysctl_r.stderr.strip()}")
+                return True  # AP works; redirect is best-effort
-                self._teardown_iptables_redirect()
-                return False
 
-            # PREROUTING: redirect HTTP → Flask
+            if iptables:
-            if subprocess.run(
+                return self._setup_iptables_redirect_iptables(iptables)
-                ["sudo", "iptables", "-t", "nat", "-C", "PREROUTING",
+            else:
-                 "-i", self._wifi_interface, "-p", "tcp", "--dport", "80",
+                return self._setup_iptables_redirect_nftables(nft)
-                 "-j", "REDIRECT", "--to-port", "5000"],
-                capture_output=True, timeout=5
-            ).returncode != 0:
-                add_r = subprocess.run(
-                    ["sudo", "iptables", "-t", "nat", "-A", "PREROUTING",
-                     "-i", self._wifi_interface, "-p", "tcp", "--dport", "80",
-                     "-j", "REDIRECT", "--to-port", "5000"],
-                    capture_output=True, text=True, timeout=5
-                )
-                if add_r.returncode != 0:
-                    logger.error(f"Failed to add PREROUTING rule: {add_r.stderr.strip()}")
-                    self._teardown_iptables_redirect()
-                    return False
 
-            # INPUT: accept traffic on port 5000 (the post-redirect destination port)
-            if subprocess.run(
-                ["sudo", "iptables", "-C", "INPUT",
-                 "-i", self._wifi_interface, "-p", "tcp", "--dport", "5000",
-                 "-j", "ACCEPT"],
-                capture_output=True, timeout=5
-            ).returncode != 0:
-                add_r = subprocess.run(
-                    ["sudo", "iptables", "-A", "INPUT",
-                     "-i", self._wifi_interface, "-p", "tcp", "--dport", "5000",
-                     "-j", "ACCEPT"],
-                    capture_output=True, text=True, timeout=5
-                )
-                if add_r.returncode != 0:
-                    logger.error(f"Failed to add INPUT rule: {add_r.stderr.strip()}")
-                    self._teardown_iptables_redirect()
-                    return False
-
-            logger.info("iptables: port 80→5000 redirect and INPUT accept-5000 rules added")
-            return True
         except Exception as e:
-            logger.warning(f"Could not set up iptables redirect: {e}")
+            logger.warning(f"Could not set up port redirect: {e}")
+            try:
+                self._teardown_iptables_redirect()
+            except Exception as cleanup_e:
+                logger.warning(f"Cleanup after redirect exception also failed: {cleanup_e}")
             return False
 
+    def _setup_iptables_redirect_iptables(self, iptables: str) -> bool:
+        """Set up port 80→5000 redirect using iptables."""
+        # Save ip_forward state before enabling
+        try:
+            current_fwd = Path("/proc/sys/net/ipv4/ip_forward").read_text().strip()
+        except OSError:
+            current_fwd = None
+        if current_fwd is not None:
+            try:
+                self._IP_FORWARD_SAVE_PATH.write_text(current_fwd)
+            except OSError:
+                current_fwd = None
+                logger.warning("Could not write ip_forward save file; state will not be restored")
+
+        if current_fwd != "1":
+            sysctl = self._find_command_path("sysctl")
+            sysctl_bin = sysctl if sysctl else "sysctl"
+            r = subprocess.run(["sudo", sysctl_bin, "-w", "net.ipv4.ip_forward=1"],
+                               capture_output=True, text=True, timeout=5)
+            if r.returncode != 0:
+                logger.error(f"Failed to enable ip_forward: {r.stderr.strip()}")
+                self._teardown_iptables_redirect()
+                return False
+
+        if subprocess.run(
+            ["sudo", iptables, "-t", "nat", "-C", "PREROUTING",
+             "-i", self._wifi_interface, "-p", "tcp", "--dport", "80",
+             "-j", "REDIRECT", "--to-port", "5000"],
+            capture_output=True, timeout=5
+        ).returncode != 0:
+            r = subprocess.run(
+                ["sudo", iptables, "-t", "nat", "-A", "PREROUTING",
+                 "-i", self._wifi_interface, "-p", "tcp", "--dport", "80",
+                 "-j", "REDIRECT", "--to-port", "5000"],
+                capture_output=True, text=True, timeout=5
+            )
+            if r.returncode != 0:
+                logger.error(f"Failed to add PREROUTING rule: {r.stderr.strip()}")
+                self._teardown_iptables_redirect()
+                return False
+
+        if subprocess.run(
+            ["sudo", iptables, "-C", "INPUT",
+             "-i", self._wifi_interface, "-p", "tcp", "--dport", "5000", "-j", "ACCEPT"],
+            capture_output=True, timeout=5
+        ).returncode != 0:
+            r = subprocess.run(
+                ["sudo", iptables, "-A", "INPUT",
+                 "-i", self._wifi_interface, "-p", "tcp", "--dport", "5000", "-j", "ACCEPT"],
+                capture_output=True, text=True, timeout=5
+            )
+            if r.returncode != 0:
+                logger.error(f"Failed to add INPUT rule: {r.stderr.strip()}")
+                self._teardown_iptables_redirect()
+                return False
+
+        self._redirect_backend = "iptables"
+        logger.info("iptables: port 80→5000 redirect rules added")
+        return True
+
+    def _setup_iptables_redirect_nftables(self, nft: str) -> bool:
+        """Set up port 80→5000 redirect using nftables (Debian Trixie / modern systems)."""
+        # NM's ipv4.method=shared already enables ip_forward; no sysctl needed.
+        cmds = [
+            ["sudo", nft, "add", "table", "ip", "ledmatrix"],
+            ["sudo", nft, "add", "chain", "ip", "ledmatrix", "prerouting",
+             "{", "type", "nat", "hook", "prerouting", "priority", "-100", ";", "}"],
+            ["sudo", nft, "add", "rule", "ip", "ledmatrix", "prerouting",
+             "iif", self._wifi_interface, "tcp", "dport", "80", "redirect", "to", ":5000"],
+        ]
+        for cmd in cmds:
+            r = subprocess.run(cmd, capture_output=True, text=True, timeout=5)
+            if r.returncode != 0:
+                # Table/chain may already exist — only fail on rule add
+                if "add rule" in " ".join(cmd):
+                    logger.error(f"Failed to add nftables redirect rule: {r.stderr.strip()}")
+                    self._teardown_iptables_redirect()
+                    return False
+                logger.debug(f"nft cmd non-zero (may already exist): {r.stderr.strip()}")
+
+        self._redirect_backend = "nftables"
+        logger.info("nftables: port 80→5000 redirect rule added")
+        return True
+
     def _teardown_iptables_redirect(self) -> None:
-        """Remove the port 80→5000 iptables rules and restore the saved ip_forward state."""
+        """Remove the port 80→5000 redirect rules and restore ip_forward if saved."""
         try:
-            if subprocess.run(["which", "iptables"], capture_output=True,
+            backend = self._redirect_backend
-                              timeout=2).returncode != 0:
+            self._redirect_backend = None
-                return
 
+            if backend == "iptables":
+                iptables = self._find_command_path("iptables")
+                if iptables:
                     subprocess.run(
-                ["sudo", "iptables", "-t", "nat", "-D", "PREROUTING",
+                        ["sudo", iptables, "-t", "nat", "-D", "PREROUTING",
                          "-i", self._wifi_interface, "-p", "tcp", "--dport", "80",
                          "-j", "REDIRECT", "--to-port", "5000"],
                         capture_output=True, timeout=5
                     )
                     subprocess.run(
-                ["sudo", "iptables", "-D", "INPUT",
+                        ["sudo", iptables, "-D", "INPUT",
                          "-i", self._wifi_interface, "-p", "tcp", "--dport", "5000",
                          "-j", "ACCEPT"],
                         capture_output=True, timeout=5
                     )
-
+                # Restore ip_forward only when we saved it
-            # Restore ip_forward to whatever it was before we touched it
+                if self._IP_FORWARD_SAVE_PATH.exists():
                     try:
                         saved = self._IP_FORWARD_SAVE_PATH.read_text().strip()
                         self._IP_FORWARD_SAVE_PATH.unlink(missing_ok=True)
-            except OSError:
+                        sysctl = self._find_command_path("sysctl")
-                saved = "0"
+                        sysctl_bin = sysctl if sysctl else "sysctl"
-            subprocess.run(["sudo", "sysctl", "-w", f"net.ipv4.ip_forward={saved}"],
+                        subprocess.run(["sudo", sysctl_bin, "-w", f"net.ipv4.ip_forward={saved}"],
                                        capture_output=True, timeout=5)
-            logger.info(f"iptables redirect rules removed; ip_forward restored to {saved}")
+                        logger.info(f"ip_forward restored to {saved}")
+                    except OSError as e:
+                        logger.warning(f"Could not restore ip_forward: {e}")
+                else:
+                    logger.debug("ip_forward not modified by setup; leaving unchanged")
+
+            elif backend == "nftables":
+                nft = self._find_command_path("nft")
+                if nft:
+                    subprocess.run(
+                        ["sudo", nft, "delete", "table", "ip", "ledmatrix"],
+                        capture_output=True, timeout=5
+                    )
+                    logger.info("nftables ledmatrix table removed")
+
+            else:
+                # No redirect was set up (neither tool available); nothing to tear down
+                self._IP_FORWARD_SAVE_PATH.unlink(missing_ok=True)
+
         except Exception as e:
-            logger.warning(f"Could not tear down iptables redirect: {e}")
+            logger.warning(f"Could not tear down port redirect: {e}")
+
+    def _write_nm_dnsmasq_captive_conf(self, ap_ip: str = "192.168.4.1") -> None:
+        """
+        Write the NM dnsmasq-shared.d drop-in that makes NM's built-in dnsmasq
+        resolve every hostname to the AP IP.  This triggers the OS captive-portal
+        popup automatically on iOS / Android / Windows / macOS as soon as the
+        device connects — no manual navigation required.
+
+        NetworkManager reads /etc/NetworkManager/dnsmasq-shared.d/*.conf when it
+        starts the dnsmasq instance for ipv4.method=shared connections.
+        """
+        try:
+            content = f"# LEDMatrix captive portal: resolve all hostnames to AP\naddress=/#/{ap_ip}\n"
+            with open("/tmp/ledmatrix-nm-dnsmasq.conf", "w") as f:
+                f.write(content)
+            subprocess.run(
+                ["sudo", "mkdir", "-p", str(NM_DNSMASQ_SHARED_DIR)],
+                capture_output=True, timeout=5
+            )
+            subprocess.run(
+                ["sudo", "cp", "/tmp/ledmatrix-nm-dnsmasq.conf", str(NM_DNSMASQ_SHARED_CONF)],
+                capture_output=True, timeout=5
+            )
+            logger.info(f"Wrote NM dnsmasq captive-portal config: {NM_DNSMASQ_SHARED_CONF}")
+        except Exception as e:
+            logger.warning(f"Could not write NM dnsmasq captive config: {e}")
+
+    def _remove_nm_dnsmasq_captive_conf(self) -> None:
+        """Remove the NM dnsmasq-shared.d drop-in written by _write_nm_dnsmasq_captive_conf."""
+        try:
+            subprocess.run(
+                ["sudo", "rm", "-f", str(NM_DNSMASQ_SHARED_CONF)],
+                capture_output=True, timeout=5
+            )
+            logger.info("Removed NM dnsmasq captive-portal config")
+        except Exception as e:
+            logger.warning(f"Could not remove NM dnsmasq captive config: {e}")
+
+    def _check_internet_connectivity(self, timeout: int = 5) -> bool:
+        """
+        Test actual internet reachability — not just nmcli association state.
+
+        A device can be 'connected' in nmcli (associated with an AP) while the
+        router has no WAN link.  This check catches that case so the daemon can
+        auto-enable AP mode even when nmcli reports a connection.
+
+        Returns True if at least one reachability method succeeds.
+        """
+        try:
+            r = subprocess.run(
+                ["ping", "-c", "1", "-W", str(timeout), "8.8.8.8"],
+                capture_output=True, timeout=timeout + 1
+            )
+            if r.returncode == 0:
+                logger.debug("Internet connectivity confirmed via ping 8.8.8.8")
+                return True
+        except (subprocess.SubprocessError, OSError):
+            pass
+        try:
+            import urllib.request as _ureq
+            _ureq.urlopen("http://connectivity-check.ubuntu.com/", timeout=timeout)
+            logger.debug("Internet connectivity confirmed via HTTP check")
+            return True
+        except OSError:
+            pass
+        logger.debug("Internet connectivity check failed (both ping and HTTP)")
+        return False
+
+    def check_internet_connectivity(self, timeout: int = 5) -> bool:
+        """Public wrapper around _check_internet_connectivity for use by the daemon."""
+        return self._check_internet_connectivity(timeout=timeout)
+
+    def _has_ap_clients(self) -> bool:
+        """
+        Return True if at least one client is associated with the AP.
+        Uses 'iw dev <iface> station dump' which works for both hostapd and
+        nmcli AP modes.
+        """
+        try:
+            result = subprocess.run(
+                ["iw", "dev", self._wifi_interface, "station", "dump"],
+                capture_output=True, text=True, timeout=5
+            )
+            return bool(result.stdout.strip())
+        except Exception:
+            return False
 
     def scan_networks(self, allow_cached: bool = True) -> Tuple[List[WiFiNetwork], bool]:
         """
@@ -1419,12 +1598,27 @@ class WiFiManager:
                 error_msg = result.stderr.strip() or result.stdout.strip()
                 logger.error(f"Failed to connect to {ssid}: {error_msg}")
                 self._show_led_message("Connection failed", duration=5)
+                if self._is_wrong_password_error(error_msg):
+                    return False, f"wrong_password: {error_msg}"
                 return False, error_msg
         except Exception as e:
             logger.error(f"Error connecting with nmcli: {e}")
             self._show_led_message("Connection error", duration=5)
             return False, str(e)
 
+    @staticmethod
+    def _is_wrong_password_error(error_msg: str) -> bool:
+        """Return True when nmcli's error output indicates an authentication failure."""
+        indicators = [
+            "secrets were required",
+            "no secret agent",
+            "802-11-wireless-security.psk",
+            "authentication rejected",
+            "association rejected",
+        ]
+        lower = error_msg.lower()
+        return any(ind in lower for ind in indicators)
+
     def _connect_wpa_supplicant(self, ssid: str, password: str) -> Tuple[bool, str]:
         """Connect using wpa_supplicant (fallback)"""
         try:
@@ -1696,13 +1890,17 @@ class WiFiManager:
             if self.has_hostapd and self.has_dnsmasq:
                 result = self._enable_ap_mode_hostapd()
                 if result[0]:
+                    self._ap_enabled_at = time.time()
                     return result
 
             # Fallback to nmcli hotspot (simpler, no captive portal)
             if self.has_nmcli:
                 logger.info("hostapd/dnsmasq failed or unavailable, trying nmcli hotspot fallback...")
                 self._show_led_message("Setup Mode", duration=5)
-                return self._enable_ap_mode_nmcli_hotspot()
+                result = self._enable_ap_mode_nmcli_hotspot()
+                if result[0]:
+                    self._ap_enabled_at = time.time()
+                return result
 
             return False, "No WiFi tools available (nmcli, hostapd, or dnsmasq required)"
         except Exception as e:
@@ -1776,10 +1974,17 @@ class WiFiManager:
                     return False, f"Failed to start dnsmasq: {result.stderr}"
                 
                 # Set up iptables port forwarding (port 80 → 5000) and save ip_forward state
-                self._setup_iptables_redirect()
+                if not self._setup_iptables_redirect():
+                    logger.error("Captive-portal redirect setup failed; stopping AP services")
+                    subprocess.run(["sudo", "systemctl", "stop", HOSTAPD_SERVICE],
+                                   capture_output=True, timeout=10)
+                    subprocess.run(["sudo", "systemctl", "stop", DNSMASQ_SERVICE],
+                                   capture_output=True, timeout=10)
+                    return False, "AP started but captive-portal redirect setup failed"
 
                 logger.info("AP mode enabled successfully")
-                ap_ssid = self.config.get("ap_ssid", DEFAULT_AP_SSID)
+                # Use the validated SSID so the displayed name matches what hostapd broadcast
+                ap_ssid, _ = self._validate_ap_config()
                 self._show_led_message(
                     f"WiFi Setup\n{ap_ssid}\nNo password\n192.168.4.1:5000", duration=10
                 )
@@ -1839,10 +2044,10 @@ class WiFiManager:
                 # No 802-11-wireless-security section → open network
             ]
 
-            # On Trixie disable PMF which can prevent older clients from connecting
+            # PMF (Protected Management Frames) is only meaningful for WPA2/WPA3.
-            if self._is_trixie:
+            # An open AP has no security section, so adding 802-11-wireless-security.pmf
-                cmd += ["802-11-wireless-security.pmf", "disable"]
+            # would cause NM to require key-mgmt too, breaking the connection add on
-                logger.info("Trixie detected: disabling PMF for better client compatibility")
+            # Trixie NM 1.52+. Leave PMF untouched — open APs have no frame protection.
 
             result = subprocess.run(cmd, capture_output=True, text=True, timeout=30)
 
@@ -1852,6 +2057,12 @@ class WiFiManager:
                 self._show_led_message("AP mode failed", duration=5)
                 return False, f"Failed to create AP profile: {error_msg}"
 
+            # Write the NM dnsmasq-shared.d captive-portal config BEFORE bringing up
+            # the connection so NM's dnsmasq picks it up at start time.
+            # This causes every hostname DNS query from a connected device to resolve
+            # to 192.168.4.1, automatically triggering the OS captive-portal popup.
+            self._write_nm_dnsmasq_captive_conf()
+
             logger.info("AP connection profile created, bringing it up...")
             up_result = subprocess.run(
                 ["nmcli", "connection", "up", "LEDMatrix-Setup-AP"],
@@ -1860,6 +2071,7 @@ class WiFiManager:
             if up_result.returncode != 0:
                 error_msg = up_result.stderr.strip() or up_result.stdout.strip()
                 logger.error(f"Failed to bring up AP connection: {error_msg}")
+                self._remove_nm_dnsmasq_captive_conf()
                 subprocess.run(["nmcli", "connection", "delete", "LEDMatrix-Setup-AP"],
                                capture_output=True, timeout=10)
                 self._show_led_message("AP mode failed", duration=5)
@@ -1869,7 +2081,15 @@ class WiFiManager:
 
             # NM's ipv4.method=shared manages ip_forward automatically, so we only
             # need to add the iptables port-redirect rules for the captive portal.
-            self._setup_iptables_redirect()
+            if not self._setup_iptables_redirect():
+                logger.error("Captive-portal redirect setup failed; rolling back AP profile")
+                self._remove_nm_dnsmasq_captive_conf()
+                subprocess.run(["nmcli", "connection", "down", "LEDMatrix-Setup-AP"],
+                               capture_output=True, timeout=10)
+                subprocess.run(["nmcli", "connection", "delete", "LEDMatrix-Setup-AP"],
+                               capture_output=True, timeout=10)
+                self._clear_led_message()
+                return False, "AP started but captive-portal redirect setup failed"
 
             # Verify the AP is actually running
             status = self._get_ap_status_nmcli()
@@ -1881,6 +2101,7 @@ class WiFiManager:
             else:
                 logger.error("AP mode started but not verified by status check — rolling back")
                 self._teardown_iptables_redirect()
+                self._remove_nm_dnsmasq_captive_conf()
                 subprocess.run(["nmcli", "connection", "down", "LEDMatrix-Setup-AP"],
                                capture_output=True, timeout=10)
                 subprocess.run(["nmcli", "connection", "delete", "LEDMatrix-Setup-AP"],
@@ -1890,6 +2111,7 @@ class WiFiManager:
 
         except Exception as e:
             logger.error(f"Error starting AP mode with nmcli: {e}")
+            self._remove_nm_dnsmasq_captive_conf()
             self._show_led_message("Setup mode error", duration=5)
             return False, str(e)
     
@@ -2061,11 +2283,13 @@ class WiFiManager:
                     # so we only need to remove the iptables redirect rules we added.
                     logger.info("Skipping NetworkManager restart (nmcli AP mode, restart not needed)")
                     self._teardown_iptables_redirect()
+                    self._remove_nm_dnsmasq_captive_conf()
                     # Ensure WiFi radio is enabled after nmcli operations
                     wifi_enabled = self._ensure_wifi_radio_enabled(max_retries=3)
                     if not wifi_enabled:
                         logger.warning("WiFi radio may be disabled after nmcli AP cleanup")
 
+                self._ap_enabled_at = None
                 logger.info("AP mode disabled successfully")
                 return True, "AP mode disabled"
             except Exception as e:
@@ -2212,12 +2436,11 @@ address=/detectportal.firefox.com/192.168.4.1
                         f"Ethernet={ethernet_connected}, AP_active={ap_active}, "
                         f"auto_enable={auto_enable}, disconnected_checks={self._disconnected_checks}")
             
-            # Determine if we should have AP mode active
+            # Determine if we should have AP mode active.
-            # AP mode should only be auto-enabled if:
+            # AP-enable uses only the nmcli association state (fast, no network calls).
-            # - auto_enable_ap_mode is True AND
+            # This keeps the same reliable behaviour as before: momentary packet loss
-            # - WiFi is NOT connected AND
+            # while on working WiFi does NOT trigger AP mode.  The internet-reachability
-            # - Ethernet is NOT connected AND
+            # check is performed separately in the daemon watchdog for NM recovery.
-            # - We've had multiple consecutive disconnected checks (grace period)
             is_disconnected = not status.connected and not ethernet_connected
 
             if is_disconnected:
@@ -2225,9 +2448,9 @@ address=/detectportal.firefox.com/192.168.4.1
                 self._disconnected_checks += 1
                 logger.debug(f"Network disconnected (check {self._disconnected_checks}/{self._disconnected_checks_required})")
             else:
-                # Reset counter if we're connected
+                # Reset counter if we're associated
                 if self._disconnected_checks > 0:
-                    logger.debug(f"Network connected, resetting disconnected check counter")
+                    logger.debug("Network connected, resetting disconnected check counter")
                 self._disconnected_checks = 0
             
             # Only enable AP if we've had enough consecutive disconnected checks
@@ -2273,6 +2496,24 @@ address=/detectportal.firefox.com/192.168.4.1
                     # Don't disable it automatically, let it stay active
                     logger.debug("AP mode is active (manually enabled), keeping active")
 
+            # Idle-timeout check: disable AP if no client has connected within the window.
+            # Only applies when AP is active and we haven't just decided to enable/disable it.
+            if ap_active and self._ap_enabled_at is not None:
+                try:
+                    idle_timeout_min = max(1, min(1440, int(self.config.get("ap_idle_timeout_minutes", 15))))
+                except (TypeError, ValueError):
+                    idle_timeout_min = 15
+                elapsed = time.time() - self._ap_enabled_at
+                if elapsed > idle_timeout_min * 60 and not self._has_ap_clients():
+                    logger.info(
+                        f"AP idle timeout ({idle_timeout_min} min, no clients) — disabling AP"
+                    )
+                    success, message = self.disable_ap_mode()
+                    if success:
+                        return True
+                    else:
+                        logger.warning(f"Failed to disable AP on idle timeout: {message}")
+            
             return False
         except Exception as e:
             logger.error(f"Error checking AP mode: {e}", exc_info=True)

test/test_wifi_manager_ap.py

@@ -0,0 +1,334 @@
+"""
+Unit tests for WiFi AP mode — src.wifi_manager.
+
+Each test exercises logic that can be verified through the subprocess calls the
+manager emits, without requiring root access, hardware, or a running Pi.
+
+Scenarios covered:
+1. nmcli AP profile is created with no security parameters (open/passwordless).
+2. iptables PREROUTING and INPUT rules are added when the nmcli AP starts.
+3. iptables rules and ip_forward are reverted when the AP is torn down.
+4. LED matrix message includes the SSID, 'No password', and the setup URL.
+5. Known AP profile names are deleted before the new profile is created.
+"""
+from __future__ import annotations
+
+import json
+from pathlib import Path
+from unittest.mock import MagicMock, patch
+
+import pytest
+
+from src.wifi_manager import WiFiManager
+
+
+# ---------------------------------------------------------------------------
+# Helpers
+# ---------------------------------------------------------------------------
+
+def _ok(stdout: str = "", stderr: str = "") -> MagicMock:
+    r = MagicMock()
+    r.returncode = 0
+    r.stdout = stdout
+    r.stderr = stderr
+    return r
+
+
+def _fail(stdout: str = "", stderr: str = "error") -> MagicMock:
+    r = MagicMock()
+    r.returncode = 1
+    r.stdout = stdout
+    r.stderr = stderr
+    return r
+
+
+def _find_path_side_effect(name: str) -> str:
+    """Deterministic fake for _find_command_path."""
+    return {"iptables": "/usr/sbin/iptables", "sysctl": "/usr/sbin/sysctl"}.get(
+        name, f"/usr/bin/{name}"
+    )
+
+
+# ---------------------------------------------------------------------------
+# Fixtures
+# ---------------------------------------------------------------------------
+
+@pytest.fixture()
+def wifi_config(tmp_path: Path) -> Path:
+    """Minimal wifi_config.json in a temporary directory."""
+    cfg_dir = tmp_path / "config"
+    cfg_dir.mkdir()
+    cfg = {
+        "ap_ssid": "LEDMatrix-Setup",
+        "ap_channel": 7,
+        "auto_enable_ap_mode": True,
+        "saved_networks": [],
+    }
+    p = cfg_dir / "wifi_config.json"
+    p.write_text(json.dumps(cfg))
+    return p
+
+
+@pytest.fixture()
+def manager(wifi_config: Path, tmp_path: Path) -> WiFiManager:
+    """
+    WiFiManager with all system calls stubbed out during construction and the
+    ip_forward save file redirected to a per-test temporary path.
+    """
+    with patch("src.wifi_manager.subprocess.run", return_value=_ok(stdout="wlan0\n")), \
+         patch.object(WiFiManager, "_detect_trixie", return_value=False):
+        mgr = WiFiManager(config_path=wifi_config)
+
+    # Force clean, deterministic state regardless of what __init__ inferred
+    mgr._wifi_interface = "wlan0"
+    mgr.has_nmcli = True
+    mgr.has_hostapd = False
+    mgr.has_dnsmasq = False
+    mgr.has_iwlist = False
+    mgr._is_trixie = False
+    # Redirect the ip_forward save file to tmp so tests never share state
+    mgr._IP_FORWARD_SAVE_PATH = tmp_path / "ip_fwd_saved"
+    return mgr
+
+
+# ---------------------------------------------------------------------------
+# 1. AP profile is open (no password)
+# ---------------------------------------------------------------------------
+
+@pytest.mark.unit
+def test_nmcli_ap_profile_has_no_security_params(manager: WiFiManager) -> None:
+    """
+    The 'nmcli connection add' command must not include key-mgmt, psk, or any
+    WPA-related parameter.  On Bookworm/Trixie, NM creates a WPA2-protected
+    hotspot even when those values are set to 'none'/empty via a later
+    'connection modify', so the profile must be created without a security
+    section from the start.
+    """
+    captured: list[list[str]] = []
+
+    def _run(cmd, **kw):
+        captured.append(list(cmd))
+        return _ok()
+
+    with patch("src.wifi_manager.subprocess.run", side_effect=_run), \
+         patch.object(manager, "disconnect_from_network", return_value=(True, "ok")), \
+         patch.object(manager, "_setup_iptables_redirect", return_value=True), \
+         patch.object(manager, "_get_ap_status_nmcli",
+                      return_value={"active": True, "ip": "192.168.4.1"}), \
+         patch.object(manager, "_show_led_message"):
+
+        success, _ = manager._enable_ap_mode_nmcli_hotspot()
+
+    assert success, "AP enable should report success"
+
+    add_calls = [c for c in captured if "nmcli" in c and "connection" in c and "add" in c]
+    assert add_calls, "Expected at least one 'nmcli connection add' invocation"
+
+    add_str = " ".join(add_calls[0])
+    assert "key-mgmt" not in add_str, "AP profile must not set key-mgmt"
+    assert "psk" not in add_str, "AP profile must not include a PSK/password"
+    assert "wpa" not in add_str.lower(), "AP profile must not reference WPA"
+    assert "802-11-wireless.mode" in add_str, "AP profile must declare wireless mode"
+    # Verify the value for 802-11-wireless.mode is exactly "ap" — check the element
+    # that immediately follows the key in the command list, not a loose substring match.
+    cmd = add_calls[0]
+    try:
+        mode_idx = cmd.index("802-11-wireless.mode")
+        assert cmd[mode_idx + 1] == "ap", \
+            f"802-11-wireless.mode value must be exactly 'ap', got {cmd[mode_idx + 1]!r}"
+    except ValueError:
+        pytest.fail("802-11-wireless.mode not found as a list element in nmcli command")
+
+
+# ---------------------------------------------------------------------------
+# 2. iptables NAT rules are added when the AP starts
+# ---------------------------------------------------------------------------
+
+@pytest.mark.unit
+def test_iptables_nat_rules_added_on_ap_start(manager: WiFiManager) -> None:
+    """
+    _setup_iptables_redirect must add:
+    - a PREROUTING REDIRECT rule that maps incoming TCP port 80 to port 5000, and
+    - an INPUT ACCEPT rule for port 5000 (the post-redirect destination port,
+      NOT port 80 which never hits the INPUT chain after PREROUTING rewrites it).
+    """
+    captured: list[list[str]] = []
+
+    def _run(cmd, **kw):
+        captured.append(list(cmd))
+        # iptables -C (check) → rc=1 so the -A (add) branch executes
+        if "iptables" in " ".join(str(x) for x in cmd) and "-C" in cmd:
+            return _fail()
+        return _ok()
+
+    # Patch Path.read_text so /proc/sys/net/ipv4/ip_forward is readable on any OS
+    with patch("src.wifi_manager.subprocess.run", side_effect=_run), \
+         patch.object(manager, "_find_command_path", side_effect=_find_path_side_effect), \
+         patch("pathlib.Path.read_text", return_value="0\n"):
+
+        result = manager._setup_iptables_redirect()
+
+    assert result, "_setup_iptables_redirect must return True on success"
+
+    prerouting_adds = [c for c in captured if "iptables" in " ".join(c) and "-A" in c and "PREROUTING" in c]
+    assert prerouting_adds, "Expected 'iptables -A PREROUTING' invocation"
+    pr_str = " ".join(prerouting_adds[0])
+    assert "--dport" in pr_str and "80" in pr_str, "PREROUTING rule must match dport 80"
+    assert "5000" in pr_str, "PREROUTING rule must redirect to port 5000"
+    assert "REDIRECT" in pr_str, "PREROUTING rule must use REDIRECT target"
+
+    input_adds = [c for c in captured if "iptables" in " ".join(c) and "-A" in c and "INPUT" in c]
+    assert input_adds, "Expected 'iptables -A INPUT' invocation"
+    in_str = " ".join(input_adds[0])
+    assert "5000" in in_str, "INPUT rule must accept port 5000 (post-PREROUTING destination)"
+    assert "ACCEPT" in in_str, "INPUT rule must use ACCEPT target"
+
+    # Port 80 must NOT be used in the INPUT rule (it is already redirected by PREROUTING)
+    input_80 = [c for c in captured if "iptables" in " ".join(c) and "INPUT" in c and "--dport" in c and "80" in c]
+    assert not input_80, "INPUT rule must target port 5000, not port 80"
+
+
+# ---------------------------------------------------------------------------
+# 3a. iptables rules and ip_forward reverted on teardown
+# ---------------------------------------------------------------------------
+
+@pytest.mark.unit
+def test_iptables_rules_and_ip_forward_reverted_on_teardown(manager: WiFiManager) -> None:
+    """
+    _teardown_iptables_redirect must:
+    - remove the PREROUTING and INPUT iptables rules, and
+    - restore ip_forward to the exact value recorded in the save file.
+    """
+    original_fwd = "0"
+    manager._IP_FORWARD_SAVE_PATH.write_text(original_fwd)
+    # Teardown dispatches on the backend recorded during setup
+    manager._redirect_backend = "iptables"
+
+    captured: list[list[str]] = []
+
+    with patch("src.wifi_manager.subprocess.run",
+               side_effect=lambda cmd, **kw: (captured.append(list(cmd)) or _ok())), \
+         patch.object(manager, "_find_command_path", side_effect=_find_path_side_effect):
+
+        manager._teardown_iptables_redirect()
+
+    assert [c for c in captured if "iptables" in " ".join(c) and "-D" in c and "PREROUTING" in c], \
+        "Expected 'iptables -D PREROUTING' invocation"
+
+    assert [c for c in captured if "iptables" in " ".join(c) and "-D" in c and "INPUT" in c], \
+        "Expected 'iptables -D INPUT' invocation"
+
+    restore_calls = [
+        c for c in captured
+        if "sysctl" in " ".join(c) and f"ip_forward={original_fwd}" in " ".join(c)
+    ]
+    assert restore_calls, f"Expected sysctl to restore ip_forward to {original_fwd!r}"
+
+    assert not manager._IP_FORWARD_SAVE_PATH.exists(), \
+        "Save file must be removed after successful teardown"
+
+
+# ---------------------------------------------------------------------------
+# 3b. ip_forward untouched when no save file exists
+# ---------------------------------------------------------------------------
+
+@pytest.mark.unit
+def test_ip_forward_not_restored_when_save_file_absent(manager: WiFiManager) -> None:
+    """
+    When the save file is missing (setup never wrote it, e.g. because /proc was
+    unreadable or the write failed), teardown must NOT call sysctl so it does not
+    accidentally clobber ip_forward state owned by a VPN or NetworkManager.
+    """
+    assert not manager._IP_FORWARD_SAVE_PATH.exists()
+
+    captured: list[list[str]] = []
+
+    with patch("src.wifi_manager.subprocess.run",
+               side_effect=lambda cmd, **kw: (captured.append(list(cmd)) or _ok())), \
+         patch.object(manager, "_find_command_path", side_effect=_find_path_side_effect):
+
+        manager._teardown_iptables_redirect()
+
+    sysctl_calls = [
+        c for c in captured
+        if "sysctl" in " ".join(c) and "ip_forward" in " ".join(c)
+    ]
+    assert not sysctl_calls, \
+        "sysctl must not be called when no ip_forward save file exists"
+
+
+# ---------------------------------------------------------------------------
+# 4. LED message content
+# ---------------------------------------------------------------------------
+
+@pytest.mark.unit
+def test_led_message_shows_ssid_no_password_and_url(manager: WiFiManager) -> None:
+    """
+    When the nmcli AP activates, the LED message must include:
+    - the AP SSID ('LEDMatrix-Setup')
+    - the string 'No password'
+    - the AP IP address (192.168.4.1) and Flask port (5000)
+    """
+    led_messages: list[str] = []
+
+    with patch("src.wifi_manager.subprocess.run", return_value=_ok()), \
+         patch.object(manager, "disconnect_from_network", return_value=(True, "ok")), \
+         patch.object(manager, "_setup_iptables_redirect", return_value=True), \
+         patch.object(manager, "_get_ap_status_nmcli",
+                      return_value={"active": True, "ip": "192.168.4.1"}), \
+         patch.object(manager, "_show_led_message",
+                      side_effect=lambda msg, **kw: led_messages.append(msg)):
+
+        success, _ = manager._enable_ap_mode_nmcli_hotspot()
+
+    assert success, "AP enable should report success"
+    assert led_messages, "Expected at least one _show_led_message call"
+
+    combined = "\n".join(led_messages)
+    assert "No password" in combined, "LED message must say 'No password'"
+    assert "LEDMatrix-Setup" in combined, "LED message must include the AP SSID"
+    assert "192.168.4.1" in combined, "LED message must include the AP IP address"
+    assert "5000" in combined, "LED message must include the Flask port"
+
+
+# ---------------------------------------------------------------------------
+# 5. Stale AP profiles deleted before the new one is created
+# ---------------------------------------------------------------------------
+
+@pytest.mark.unit
+def test_existing_ap_profiles_deleted_before_new_profile_created(manager: WiFiManager) -> None:
+    """
+    Before 'nmcli connection add', the manager must issue
+    'nmcli connection down/delete' for every known AP profile name so stale
+    profiles (from a previous crash or partial setup) cannot block the new one.
+    """
+    captured: list[list[str]] = []
+
+    def _run(cmd, **kw):
+        captured.append(list(cmd))
+        return _ok()
+
+    with patch("src.wifi_manager.subprocess.run", side_effect=_run), \
+         patch.object(manager, "disconnect_from_network", return_value=(True, "ok")), \
+         patch.object(manager, "_setup_iptables_redirect", return_value=True), \
+         patch.object(manager, "_get_ap_status_nmcli",
+                      return_value={"active": True, "ip": "192.168.4.1"}), \
+         patch.object(manager, "_show_led_message"):
+
+        success, _ = manager._enable_ap_mode_nmcli_hotspot()
+
+    assert success
+
+    cmd_strs = [" ".join(c) for c in captured]
+
+    for profile in ("LEDMatrix-Setup-AP", "Hotspot", "TickerSetup-AP"):
+        assert any("connection delete" in s and profile in s for s in cmd_strs), \
+            f"Expected 'nmcli connection delete {profile}' before creating the new profile"
+
+    add_indices = [i for i, s in enumerate(cmd_strs) if "connection add" in s]
+    del_indices = [i for i, s in enumerate(cmd_strs) if "connection delete" in s]
+
+    assert add_indices, "Expected 'nmcli connection add' call"
+    assert del_indices, "Expected 'nmcli connection delete' calls"
+    assert max(del_indices) < min(add_indices), \
+        "All connection deletions must complete before the new profile is created"

web_interface/blueprints/api_v3.py

@@ -218,7 +218,7 @@ def _ensure_display_service_running():
     if status.get('active'):
         status['started'] = False
         return status
-    result = _run_systemctl_command(['sudo', 'systemctl', 'start', 'ledmatrix'])
+    result = _run_systemctl_command(['sudo', 'systemctl', 'start', 'ledmatrix.service'])
     service_status = _get_display_service_status()
     result['started'] = result.get('returncode') == 0
     result['active'] = service_status.get('active')
@@ -227,7 +227,7 @@ def _ensure_display_service_running():
 
 def _stop_display_service():
     """Stop the ledmatrix display service."""
-    result = _run_systemctl_command(['sudo', 'systemctl', 'stop', 'ledmatrix'])
+    result = _run_systemctl_command(['sudo', 'systemctl', 'stop', 'ledmatrix.service'])
     status = _get_display_service_status()
     result['active'] = status.get('active')
     result['status'] = status
@@ -1716,33 +1716,34 @@ def execute_system_action():
             if mode:
                 # For on-demand modes, we would need to integrate with the display controller
                 # For now, just start the display service
-                result = subprocess.run(['sudo', 'systemctl', 'start', 'ledmatrix'],
+                result = subprocess.run(['sudo', 'systemctl', 'start', 'ledmatrix.service'],
-                                     capture_output=True, text=True)
+                                     capture_output=True, text=True, timeout=15)
                 return jsonify({
                     'status': 'success' if result.returncode == 0 else 'error',
-                    'message': f'Started display in {mode} mode',
+                    'message': f'Started display in {mode} mode' if result.returncode == 0
+                               else f'Failed to start display in {mode} mode: {result.stderr.strip() or "check sudo systemctl status ledmatrix.service"}',
                     'returncode': result.returncode,
                     'stdout': result.stdout,
                     'stderr': result.stderr
                 })
             else:
-                result = subprocess.run(['sudo', 'systemctl', 'start', 'ledmatrix'],
+                result = subprocess.run(['sudo', 'systemctl', 'start', 'ledmatrix.service'],
-                                     capture_output=True, text=True)
+                                     capture_output=True, text=True, timeout=15)
         elif action == 'stop_display':
-            result = subprocess.run(['sudo', 'systemctl', 'stop', 'ledmatrix'],
+            result = subprocess.run(['sudo', 'systemctl', 'stop', 'ledmatrix.service'],
-                                 capture_output=True, text=True)
+                                 capture_output=True, text=True, timeout=15)
         elif action == 'enable_autostart':
-            result = subprocess.run(['sudo', 'systemctl', 'enable', 'ledmatrix'],
+            result = subprocess.run(['sudo', 'systemctl', 'enable', 'ledmatrix.service'],
-                                 capture_output=True, text=True)
+                                 capture_output=True, text=True, timeout=15)
         elif action == 'disable_autostart':
-            result = subprocess.run(['sudo', 'systemctl', 'disable', 'ledmatrix'],
+            result = subprocess.run(['sudo', 'systemctl', 'disable', 'ledmatrix.service'],
-                                 capture_output=True, text=True)
+                                 capture_output=True, text=True, timeout=15)
         elif action == 'reboot_system':
             result = subprocess.run(['sudo', 'reboot'],
-                                 capture_output=True, text=True)
+                                 capture_output=True, text=True, timeout=10)
         elif action == 'shutdown_system':
             result = subprocess.run(['sudo', 'poweroff'],
-                                 capture_output=True, text=True)
+                                 capture_output=True, text=True, timeout=10)
         elif action == 'git_pull':
             # Use PROJECT_ROOT instead of hardcoded path
             project_dir = str(PROJECT_ROOT)
@@ -1823,12 +1824,11 @@ def execute_system_action():
                 'stderr': result.stderr
             })
         elif action == 'restart_display_service':
-            result = subprocess.run(['sudo', 'systemctl', 'restart', 'ledmatrix'],
+            result = subprocess.run(['sudo', 'systemctl', 'restart', 'ledmatrix.service'],
-                                 capture_output=True, text=True)
+                                 capture_output=True, text=True, timeout=15)
         elif action == 'restart_web_service':
-            # Try to restart the web service (assuming it's ledmatrix-web.service)
+            result = subprocess.run(['sudo', 'systemctl', 'restart', 'ledmatrix-web.service'],
-            result = subprocess.run(['sudo', 'systemctl', 'restart', 'ledmatrix-web'],
+                                 capture_output=True, text=True, timeout=15)
-                                 capture_output=True, text=True)
         else:
             return jsonify({'status': 'error', 'message': f'Unknown action: {action}'}), 400
 
@@ -7133,9 +7133,14 @@ def connect_wifi():
                 'message': message
             })
         else:
+            # Propagate structured error type so the captive portal UI can show
+            # "Wrong password — try again" instead of a generic failure message.
+            error_type = "wrong_password" if (message or "").startswith("wrong_password:") else "connection_failed"
+            clean_message = (message or "").removeprefix("wrong_password:").lstrip() or "Failed to connect to network"
             return jsonify({
                 'status': 'error',
-                'message': message or 'Failed to connect to network'
+                'message': clean_message,
+                'error_type': error_type
             }), 400
     except Exception as e:
         logger.exception("[WiFi] Failed connecting to WiFi network")

web_interface/blueprints/pages_v3.py

@@ -1,6 +1,7 @@
 from flask import Blueprint, render_template, request, redirect, url_for, flash, jsonify
 import json
 import logging
+from html import escape as html_escape
 from pathlib import Path
 from src.web_interface.secret_helpers import mask_secret_fields
 
@@ -354,7 +355,7 @@ def _load_plugin_config_partial(plugin_id):
             plugin_info = pages_v3.plugin_manager.get_plugin_info(plugin_id)
         
         if not plugin_info:
-            return f'<div class="text-red-500 p-4">Plugin "{plugin_id}" not found</div>', 404
+            return f'<div class="text-red-500 p-4">Plugin "{html_escape(plugin_id)}" not found</div>', 404
         
         # Get plugin instance (may be None if not loaded)
         plugin_instance = pages_v3.plugin_manager.get_plugin(plugin_id)

web_interface/static/v3/js/widgets/day-selector.js

@@ -91,7 +91,7 @@
             const xOptions = config['x-options'] || config['x_options'] || {};
             const requestedFormat = xOptions.format || 'long';
             // Validate format exists in DAY_LABELS, default to 'long' if not
-            const format = DAY_LABELS.hasOwnProperty(requestedFormat) ? requestedFormat : 'long';
+            const format = Object.prototype.hasOwnProperty.call(DAY_LABELS, requestedFormat) ? requestedFormat : 'long';
             const layout = xOptions.layout || 'horizontal';
             const showSelectAll = xOptions.selectAll !== false;
 

web_interface/static/v3/plugins_manager.js

@@ -1227,6 +1227,8 @@ function initializePlugins() {
     // searchPluginStore renders Installed/Reinstall badges against it.
     loadInstalledPlugins().then(() => {
         searchPluginStore(!isReswapWarm);
+    }).catch(err => {
+        console.error('[PluginStore] loadInstalledPlugins failed:', err);
     });
 
     // Setup search functionality (with guard against duplicate listeners)

web_interface/templates/v3/captive_setup.html

@@ -191,7 +191,10 @@ function doConnect() {
       // Poll for the new IP
       setTimeout(function() { checkNewIP(ssid); }, 3000);
     } else {
-      showMsg(data.message || 'Connection failed', 'err');
+      var msg = data.error_type === 'wrong_password'
+        ? 'Incorrect password — please try again'
+        : (data.message || 'Connection failed');
+      showMsg(msg, 'err');
       connecting = false;
       btn.disabled = false;
       btn.innerHTML = 'Connect';