fix(cache): one cleanup thread per cache directory, not per manager (#453)

The display process ran three cleanup threads over one directory:

    14:22:59.954  display_controller        (the real manager)
    14:22:59.973  startup validation, run 1 (discarded)
    14:23:01.055  startup validation, run 2 (discarded)

Two of those managers existed only to read a directory path.
StartupValidator._validate_cache_directory built a whole CacheManager to
call get_cache_dir(), and validation runs twice -- once before the
plugin manager exists and again after. Each construction also probes
writability by writing and deleting .writetest on the card.

The discarded ones never went away. cleanup_loop closes over `self`, so
the thread keeps its manager alive: two objects that could never be
collected, waking every 24 hours to re-scan the same 9,000-file
directory. Nothing stopped them either -- stop_cleanup_thread had no
callers anywhere in the tree.

Two changes. The validator now takes the CacheManager the application
actually uses, which is also the more correct thing to validate; when
no caller supplies one it still builds its own, but stops the thread
afterwards. And CacheManager now tracks which directory it is sweeping,
so the second manager over a directory skips starting a thread at all.
That is the right granularity regardless of call sites: the sweep lists
a directory and deletes from it, so a second thread only duplicates the
scan. Ownership is released on stop, so a survivor can take over rather
than leaving the directory permanently unclaimed by a dead owner.

Measured directly, three managers over one directory: 3 threads before,
1 after.


Claude-Session: https://claude.ai/code/session_01Udr6MfaFLUPhX5Fgo67Jf5

Co-authored-by: Claude Opus 5 (1M context) <noreply@anthropic.com>

src/startup_validator.py

@@ -15,16 +15,23 @@ from src.logging_config import get_logger
 class StartupValidator:
     """Validates system state on startup."""
     
-    def __init__(self, config_manager: Any, plugin_manager: Optional[Any] = None) -> None:
+    def __init__(self, config_manager: Any, plugin_manager: Optional[Any] = None,
+                 cache_manager: Optional[Any] = None) -> None:
         """
         Initialize the startup validator.
-        
+
         Args:
             config_manager: ConfigManager instance
             plugin_manager: Optional PluginManager instance
+            cache_manager: The CacheManager the application will actually use.
+                Pass it. Without one this validator builds its own just to read
+                a directory path, which reports on a cache the app does not
+                use and leaves behind a cleanup thread that nothing stops --
+                validation runs twice per startup, so that was two of them.
         """
         self.config_manager = config_manager
         self.plugin_manager = plugin_manager
+        self.cache_manager = cache_manager
         self.logger = get_logger(__name__)
         self.errors: List[str] = []
         self.warnings: List[str] = []
@@ -91,9 +98,21 @@ class StartupValidator:
     def _validate_cache_directory(self) -> None:
         """Validate cache directory permissions."""
         try:
-            from src.cache_manager import CacheManager
-            cache_manager = CacheManager()
-            cache_dir = cache_manager.get_cache_dir()
+            cache_manager = self.cache_manager
+            if cache_manager is None:
+                # No caller supplied one (older embedders, direct use in a
+                # script). Build one, but do not leave its cleanup thread
+                # running behind us -- this instance is discarded on the next
+                # line but the thread is a closure over it, so it would never
+                # be collected.
+                from src.cache_manager import CacheManager
+                cache_manager = CacheManager()
+                try:
+                    cache_dir = cache_manager.get_cache_dir()
+                finally:
+                    cache_manager.stop_cleanup_thread()
+            else:
+                cache_dir = cache_manager.get_cache_dir()
             
             if not cache_dir:
                 self.warnings.append("Cache directory not available - caching will be disabled")